Page 535 of 2062

Downloaded from www.Manualslib.com manuals search engine AT1347
AT6683
AT3417
OK if hot
Add if hot
AT4252
0 − 1 mm (0 − 0.04 in.)
Q03104No.1 Gear Shifting Rod
− DIAGNOSTICSAUTOMATIC TRANSMISSION
DI−271
1996 TOYOTA T100 (RM449U)
If the level is at the low side, add new fluid.
Fluid type: ATF DEXRON®II
NOTICE:
Do not overfill.
(b) Check the fluid condition.
If the fluid smells burnt or is black, replace it.
(c) Replace the ATF.
(1) Remove the drain plug and drain the fluid.
(2) Reinstall the drain plug securely.
(3) With the engine OFF, add new fluid through the oil
filler pipe.
Fluid type: ATF DEXRON®II
Capacity:
A340E: 1.6 liters (1.7 US qts, 1.4 Imp. qts)
A340F: 2.0 liters (2.1 US qts, 1.8 Imp. qts)
(4) Start the engine and shift the shift lever into all posi-
tions from P to L position and then shift into P posi-
tion.
(5) With the engine idling, check the fluid level. Add
fluid up to the COOL level on the dipstick.
(6) Check the fluid level at the normal operating tem-
perature, 70 − 80°C (158 − 176°F), and add as nec-
essary.
NOTICE:
Do not overfill.
(d) Check the fluid leaks.
Check for leaks in the transmission.
If there are leaks, it is necessary to repair or replace O−
rings, FIPGs, oil seals, plugs or other parts.
(e) INSPECT AND ADJUST THROTTLE CABLE
(1) Check that the accelerator pedal is fully released.
(2) Check that the inner cable is not slack.
(3) Measure the distance between the outer cable end
and stopper on the cable.
Standard distance: 0 − 1 mm (0 − 0.04 in.)
If the distance is not standard, adjust the cable by the adjusting
nuts.
(f) Inspect and adjust the shift lever position.
When shifting the shift lever from the N position to other
positions, check that the lever can be shifted smoothly
and accurately to each position and that the position indi-
cator is not aligned with the correct position.
If the indicator is not aligned with the correct position, carry out
the following adjustment procedures.
(1) Remove the nut on the No.1 gear shifting rod.
(2) Push the No.1 gear shifting rod fully downward.
Page 1128 of 2062
Downloaded from www.Manualslib.com manuals search engine LU−4
− LUBRICATION (3RZ−FE)OIL AND FILTER
1996 TOYOTA T100 (RM449U)
3. REFILL WITH ENGINE OIL
(a) Clean and install the oil drain plug with a new gasket.
Torque:25 N·m (250 kgf·cm, 18 ft·lbf)
(b) Fill with fresh engine oil.
Oil capacity
Drain and refill
w/ Oil filter change
5.3 liters (5.6 US qts, 4.7 lmp. qts)
w/o Oil filter change
5.0 liters (5.3 US qts, 4.4 lmp. qts)
Dry fill
6.0 liters (6.3 US qts, 5.3 lmp. qts)
(c) Reinstall the oil filler cap.
4. START ENGINE AND CHECK FOR LEAKS
5. RECHECK ENGINE OIL LEVEL
Page 1141 of 2062
Downloaded from www.Manualslib.com manuals search engine LU−4
− LUBRICATION (5VZ−FE)OIL AND FILTER
1996 TOYOTA T100 (RM449U)
3. FILL WITH ENGINE OIL
(a) Clean and install the oil drain plug with a new gasket.
(b) Fill the engine with new oil.
Oil capacity
ItemCapacity
liters (US qts, lmp. qts)
Drain and refill
w/ Oil filter change 2WD
4WD
w/o Oil filter change 2WD
4WD
Dry fill 2WD
4WD
5.2 (5.5, 4.6)
4.7 (5.0, 4.1)
4.9 (5.2, 4.3)
4.4 (4.7, 3.9)
5.9 (6.2, 5.2)
5.5 (5.8, 4.8)
(c) Reinstall the oil filler cap.
4. START ENGINE AND CHECK FOR LEAKS
5. RECHECK ENGINE LEVEL
Page 1287 of 2062

Downloaded from www.Manualslib.com manuals search engine MT0501
Down
ClothCounterclockwise
MT04O−02
Q06817
Installation
Front
Select Return Spring
Tip of Shift Lever
− MANUAL TRANSMISSION (R150, R150F)MANUAL TRANSMISSION UNIT (4WD)
MT−7
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE TRANSMISSION SHIFT LEVER
(a) Remove the 4 screws and front console box.
(b) Remove the 4 screws and shift lever boot retainer.
(c) Cover the shift lever cap with a cloth.
(d) Then, pressing down on the shift lever cap, rotate it coun-
terclockwise to remove.
(e) Pull out the shift lever.
HINT:
At the time of installation, please refer to the following item.
Apply MP grease to the tip of the shift lever.
2. REMOVE TRANSFER SHIFT LEVER
Using snap ring pliers, remove the snap ring and pull out the
shift lever.
HINT:
At the time of installation, please refer to the following item.
Apply MP grease to the tip of shift lever.
3. RAISE VEHICLE AND DRAIN TRANSMISSION OIL
Oil grade: API GL−4 or GL−5
Viscosity: SAE 75W−90
Capacity: 2.2 liters (2.3 US qts, 1.9 Imp. qts)
Torque: 37 N·m (380 kgf·cm, 27 ft·lbf)
4. REMOVE FRONT AND REAR PROPELLER SHAFTS
(See page PR−10)
5. DISCONNECT SPEEDOMETER CABLE
6. DISCONNECT BACK−UP LIGHT SWITCH AND 4WD
INDICATOR SWITCH CONNECTORS
7. DISCONNECT CLUTCH RELEASE CYLINDER AND
LINE
Remove the 4 bolts, release cylinder and line.
Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)
Page 1514 of 2062
Downloaded from www.Manualslib.com manuals search engine R12169
SST
FA1083
SST
R04344
Less than 5 mm (0.20 in.) SA−44
− SUSPENSION AND AXLEFRONT DIFFERENTIAL REAR OIL SEAL (4WD)
1996 TOYOTA T100 (RM449U)
8. INSTALL COMPANION FLANGE
(a) Using SST, install the companion flange on the drive pin-
ion.
SST 09950−30010
(b) Apply light coat of hypoid gear oil on threads of a new
companion flange nut.
(c) Using SST to hold the flange, torque the nut.
SST 09330−00021
Torque: 108 N·m (1,100 kgf·cm, 80 ft·lbf)
9. ADJUST DRIVE PINION PRELOAD
(See page SA−57)
10. STAKE DRIVE PINION NUT
11. INSTALL FRONT PROPELLER SHAFT
(See page PR−16)
12. FILL DIFFERENTIAL WITH HYPOID GEAR OIL
Torque:
Drain plug: 49 N·m (500 kgf·cm, 36 ft·lbf)
Filler plug: 39 N·m (400 kgf·cm, 29 ft·lbf)
Oil type: Hypoid gear oil API GL−5
Recommended oil viscosity: SAE 75W−90
Capacity: 1.86 liters (1.97 US qts, 1.64 lmp. qts)
13. INSTALL ENGINE UNDER COVER
Page 1624 of 2062
Downloaded from www.Manualslib.com manuals search engine SA0I7−02
RA10720 − 5 mm (0 − 0.20 in.) OilFiller Hole SA−154
− SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
1996 TOYOTA T100 (RM449U)
INSTALLATION
1. INSTALL NEW GASKET TO AXLE HOUSING
2. INSTALL DIFFERENTIAL CARRIER ASSEMBLY
Install the differential carrier assembly in the axle housing.
Torque: 73 N·m (740 kgf·cm, 54 ft·lbf)
3. INSTALL PROPELLER SHAFT
2WD: See page PR−9
4WD: See page PR−16
4. INSTALL REAR AXLE SHAFTS
(See page SA−135)
5. FILL DIFFERENTIAL WITH DIFFERENTIAL OIL
Torque:
Drain plug: 49 N·m (500 kgf·cm, 39 ft·lbf)
Filler plug: 39 N·m (400 kgf·cm, 29 ft·lbf)
Oil type: Hypoid gear oil API GL−5
Recommended oil viscosity:
Above −18°C (0°F) SAE 90
Below −18°C (0°F) SAE 80W or 80W − 90
Capacity: 2.35 liters (2.22 US qts, 2.67 lmp.qts)