1996 TOYOTA T100 air condition

Downloaded from www.Manualslib.com manuals search engine PP – PREPARATION

MAINTENANCE PP-1
ENGINE MECHANICAL (3RZ-FE) PP-2
ENGINE MECHANICAL (5VZ-FE) PP-8
EMISSION CONTROL (3RZ-FE) PP-14
EMISSION CONTROL (5VZ-FE) PP-16
MFI (3RZ-FE) PP-19
SFI (5VZ-FE) PP-22
COOLING (3RZ-FE) PP-25
COOLING (5VZ-FE) PP-28
LUBRICATION (3RZ-FE) PP-33
LUBRICATION (5VZ-FE) PP-38
IGNITION (3RZ-FE) PP-43
IGNITION (5VZ-FE) PP-46
STARTING (3RZ-FE) PP-48
STARTING (5VZ-FE) PP-51
CHARGING (3RZ-FE) PP-54
CHARGING (5VZ-FE) PP-57
CLUTCH PP-60
MANUAL TRANSMISSION (R150,
R150F) PP-63
MANUAL TRANSMISSION (W59) PP-69
AUTOMATIC TRANSMISSION PP-75
TRANSFER PP-80
PROPELLER SHAFT PP-86
SUSPENSION AND AXLE PP-88
BRAKE PP-98
STEERING PP-103
SUPPLEMENTAL RESTRAINT SYSTEM PP-113
BODY ELECTRICAL PP-116
BODY PP-119
AIR CONDITIONING PP-122

Downloaded from www.Manualslib.com manuals search engine PP3LT−01
PP−122
− PREPARATIONAIR CONDITIONING
171 Author: Date:
1996 TOYOTA T100 (RM449U)
AIR CONDITIONING
SST (Special Service Tools)
07110−58060Air Conditioner Service Tool Set
(07117−58060)Refrigerant Drain Service Valve
(07117−58070)T−Joint
(07117−58080)Quick Disconnect AdapterDischarge (diam. 16 mm)
(07117−58090)Quick Disconnect AdapterSuction (diam. 13 mm)
(07117−78050)Refrigerant Charging Gauge
(07117−88060)Refrigerant Charging HoseDischarge (Red)
(07117−88070)Refrigerant Charging HoseSuction (Blue)
(07117−88080)Refrigerant Charging HoseUtility (Green)
07112−66040Magnetic Clutch Remover
07112−76060Magnetic Clutch Stopper
07116−38360Gas Leak Detector Assembly

Downloaded from www.Manualslib.com manuals search engine PP3LU−01
− PREPARATIONAIR CONDITIONING
PP−123
1996 TOYOTA T100 (RM449U)
RECOMMENDED TOOLS
09082−00050TOYOTA Electrical Tester Set.

Downloaded from www.Manualslib.com manuals search engine PP0E4−02
PP−124
− PREPARATIONAIR CONDITIONING
1996 TOYOTA T100 (RM449U)
EQUIPMENT
Voltmeter
Ammeter
Ohmmeter
Test lead
ThermometerThermistor
Torque wrench
Dial indicatorMagnetic clutch
Plastic hammerMagnetic clutch
Hexagon wrenchExpansion valve

Downloaded from www.Manualslib.com manuals search engine PP0E5−07
− PREPARATIONAIR CONDITIONING
PP−125
1996 TOYOTA T100 (RM449U)
LUBRICANT
ItemCapacityClassification
Compressor oil−ND−OIL 8 or equivalent
When replacing receiver10 cc (0.34 fl.oz.)
When replacing condenser40 cc (1.4 fl. oz.)
When replacing evaporator40 cc (1.4 fl. oz.)
When replacing compressor140 cc (4.8 fl. oz.)

Downloaded from www.Manualslib.com manuals search engine SS – SERVICE SPECIFICATIONS

STANDARD BOLT SS-1
MAINTENANCE SS-3
ENGINE MECHANICAL (3RZ-FE) SS-4
ENGINE MECHANICAL (5VZ-FE) SS-9
EMISSION CONTROL (3RZ-FE) SS-14
EMISSION CONTROL (5VZ-FE) SS-16
MFI (3RZ-FE) SS-17
SFI (5VZ-FE) SS-19
COOLING (3RZ-FE) SS-21
COOLING (5VZ-FE) SS-23
LUBRICATION (3RZ-FE) SS-25
LUBRICATION (5VZ-FE) SS-27
IGNITION (3RZ-FE) SS-29
IGNITION (5VZ-FE) SS-31
STARTING (3RZ-FE) SS-33
STARTING (5VZ-FE) SS-35
CHARGING (3RZ-FE) SS-37
CHARGING (5VZ-FE) SS-39
CLUTCH SS-41
MANUAL TRANSMISSION (R150,
R150F) SS-43
MANUAL TRANSMISSION (W59) SS-46
AUTOMATIC TRANSMISSION SS-49
TRANSFER SS-53
PROPELLER SHAFT SS-56
SUSPENSION AND AXLE SS-58
BRAKE SS-69
STEERING SS-71
SUPPLEMENTAL RESTRAINT SYSTEM SS-75
BODY ELECTRICAL SS-77
BODY SS-80
AIR CONDITIONING SS-82

Downloaded from www.Manualslib.com manuals search engine SS08B−03
SS−82
− SERVICE SPECIFICATIONSAIR CONDITIONING
256 Author: Date:
1996 TOYOTA T100 (RM449U)
AIR CONDITIONING
SERVICE DATA
Refrigerant charge volume650 ± 50 g (22.92 ± 1.76 oz.)
Drive belt tension−
New belt160 ± 25 lbf
Used belt100 ± 20 lbf
Idle−up speed−
3RZ − FE900 rpm
5VZ − FE850 rpm
Magnetic clutch clearance 0.5 ± 0.15 mm (0.020 ± 0.0059 in.)

Downloaded from www.Manualslib.com manuals search engine SS08C−03
− SERVICE SPECIFICATIONSAIR CONDITIONING
SS−83
1996 TOYOTA T100 (RM449U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Compressor x Compressor Bracket2525018
Compressor bracket x Engine4747534
Idle pulley lock nut3940029
Compressor x Discharge hose101007
Compressor x Suction hose101007
Cooling unit x Suction tube3233024
Cooling unit x Liquid tube1414010
Expansion valve x Evaporator2222516
Expansion valve x Liquid tube1414010
Receiver x Liquied tube5.45548 in.·lbf
Condenser x Liquid tube101007
Condenser x Discharge hose101007
Pressure switch x Liquied tube101007
Pressure plate x Compressor13.21359