1996 TOYOTA LAND CRUISER Tilt

BE1ML−01
BE−58
−
BODY ELECTRICAL SLIDING ROOF SYSTEM
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT SLIDING ROOF SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
SLIDE OPEN3 − 4Continuity
SLIDE OFF−No continuity
SLIDE CLOSE4 − 6Continuity
TILT DOWN2 − 4Continuity
TILT OFF−No continuity
TILT UP5 − 4Continuity
If continuity is not as specified, replace the switch.
2. INSPECT SLIDING ROOF LIMIT SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
No.1 limit switch OFF
(SW pin released)−No continuity
No.1 limit switch ON(SW pin pushed in)1 − 5Continuity
No.2 limit switch OFF
(SW pin released)−No continuity
No.2 limit switch ON(SW pin pushed in)4 − 5Continuity
If continuity is not as specified, replace the switch.
3. INSPECT SLIDING ROOF MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
1 and the negative ( −) lead to terminal 3, and check that
the motor turns clockwise.
(b) Reverse the polarity, and check that the motor turns to clockwise.
If operation is not as specified, replace the motor.
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BE−60
−
BODY ELECTRICAL SLIDING ROOF SYSTEM
1996 LAND CRUISER (RM451U) 3 −
Ground
Sliding roof control switch position (TILT) OFF or
DOWNNo continuity
3 − GroundSliding roof control switch position (TILT) UPContinuity
4 − GroundConstantNo continuity
4 − 5Constant*1Continuity
5 − GroundConstantNo continuity
7 − GroundSliding roof control switch position (TILT) OFF or
UPNo continuity
7 − GroundSliding roof control switch position (TILT) DOWNContinuity
8 − GroundNo.1 limit switch position OFF (Sliding roof tilted
up or open approx. 200 mm (7.87 in.))No continuity
8 − GroundNo.1 limit switch position ON (Except for
conditions mentioned above)Continuity
9 − GroundNo.2 limit switch position OFF (Sliding roof
closed)No continuity
9 − GroundNo.2 limit switch position ON (Sliding roof open)Continuity
11 − GroundConstantContinuity
6 − GroundIgnition switch position LOCK or ACC*2No voltage
6 − GroundIgnition switch position ONBattery positive voltage
12 − GroundConstantBattery positive voltage
*1: There is resistance because this circuit is include motor.
*
2: Exceptions: During 60 second period after ignition switch
ON → OFF (ACC) or until driver or passenger door is opened
after ignition switch ON → OFF (ACC).
If circuit is as specified, replace the relay.
If circuit is not as specified, inspect the circuits connected to oth-
er parts.
7. INSPECT POWER MAIN RELAY CONTINUITY (See page BE−46 )
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BO4047
Point Marks
BO−66
−
BODY SLIDING ROOF
1996 LAND CRUISER (RM451U)
33. ADJUST DRIVE RAIL
HINT:
Adjust the drive rail to a closed and tilted down position.
Using a screwdriver, slide the link forward or backward to align
the 2 marks, as shown.
34. ADJUST AND INSTALL DRIVE GEAR ASSEMBLY
(a) Remove the screw and cam plate cover.
(b) Remove the large screw, washers and shims.
(c) Turn the drive shaft by screwdriver to align the housing
and gear point mark, as shown.
(d) Install the cam plate cover with the screw.
(e) Install the drive gear assembly with 4 bolts.
(f) Connect the connector.
35. INSTALL DRIVE GEAR CONTROL RELAY AND BRACKET
(a) Install the bracket with 2 bolts.
(b) Install the drive gear control relay with the bolt, then con-
nect the connector.
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BO0632
BO39M−01
BO0633
15°
45°
N10070
Full Belt Length
minus 200 mm
(7.87 in.)
−
BODY SEAT BELT
BO−93
1996 LAND CRUISER (RM451U)
SEAT BELT
INSPECTION
CAUTION:
Replace the seat belt assembly (outer belt, inner belt, bolts,
nuts or sill −bar) if it has been used in a severe impact. The
entire assembly should be replaced even if damage is not
obvious.
1. All seat belts: RUNNING TEST (IN SAFE AREA)
(a) Fasten the front seat belts.
(b) Drive the car at 10 mph (16 km/h) and make a very hard stop.
Check that the belt locks and cannot be extended at this
time.
HINT:
Conduct this test in a safe area. If the belt does not lock, remove
the belt mechanism assembly and conduct the following static
check. Also, whenever installing a new belt assembly, verify the
proper operation before installation.
2. Driver ’s seat belt (ELR): STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Tilt the retractor slowly.
(d) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out at over 45 degrees
of tilt.
If a problem is found, replace the assembly.
3. Except driver’s seat belt (ALR/ELR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Pull out the whole belt and measure the length of the whole belt.
Then retract the belt slightly and pull it out again.
(d) Make sure that the belt cannot be extended further.
If a problem is found, replace the assembly.
(e) Retract the whole belt, then pull it out to the full length mi-
nus 200 mm (7.87 in.).
(f) Tilt the retractor slowly.
(g) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out at over 45 degrees
of tilt.
If a problem is found, replace the assembly.
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−
PREPARATION STEERING
PP−57
106
Author: Date:
1996 LAND CRUISER (RM451U)
(09641−01010)Gauge AssyOn−vehicle inspection
(09641−01030)Attachment BOn−vehicle inspection
(09641−01060)Attachment EOn−vehicle inspection
09910−00015Puller Set
(09911−00011)Puller ClampTilt steering column
(09912−00010)Puller Slide HammerTilt steering column
09950−40011Puller B Set
(09957−04010)AttachmentTilt steering column
(09958−04011)HolderTilt steering column
09950−50010Puller C Set
(09951−05010)Hanger 150Tilt steering column
(09952−05010)Slide ArmTilt steering column
(09953−05020)Center Bolt 150Tilt steering column
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PP−58
−
PREPARATION STEERING
107
Author: Date:
1996 LAND CRUISER (RM451U)
(09954−05020)Claw No.2Tilt steering column
09950−60010Replacer Set
(09951−00360)Replacer 36PS gear
(09951−00410)Replacer 41PS gear
(09952−06010)AdapterPS gear
09950−70010Handle Set
(09951−07200)Handle 200PS gear
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PP3KL−01
−
PREPARATION STEERING
PP−59
1996 LAND CRUISER (RM451U)
RECOMMENDED TOOLS
09025−00010Torque Wrench (30 kgf −cm)PS vane pump
PS gear
09042−00010Torx Socket T30 .Tilt steering column
09904−00010Expander Set .
(09904−00050)No. 4 Claw
09905−00012Snap Ring No.1 Expander .
09905−00013Snap Ring Pliers .
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SA1UH−01
R08435
SSTSST
Z06889
FA0203
−
SUSPENSION AND AXLE STEERING KNUCKLE AND AXLE SHAFT
SA−15
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. INSPECT KNUCKLE SPINDLE
Clean the knuckle spindle and inspect the bushing for wear or
damage.
2. REPLACE BUSHING
(a) Using SST, remove the bushing.
SST 09612−65014 (09612 −01010, 09612−01050)
(b) Using SST and a press, install a new bushing into the spindle.
SST 09618−60010
3. INSPECT BEARING
Clean the bearing and 2 outer races and inspect them for wear
or damage.
4. IF NECESSARY, REPLACE BEARING OUTER RACE
(a) Using a brass bar and hammer, remove the bearing outer
race.
(b) Using SST and a hammer, carefully install a new bearing outer race.
SST 09605−60010
5. INSPECT BIRFIELD JOINT INNER PARTS
(a) Hold the inner shaft in a vise.
(b) Place a brass bar against the joint inner race and remove the outer shaft.
(c) Tilt the inner race and cage and take out the bearing balls one by one.
(d) Fit the 2 large openings in the cage against the protruding parts of the outer shaft and remove the cage and inner
race.
(e) Remove the inner race from the cage though the large opening.
(f) Clean and inspect the joint parts for wear or damage.
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