1996 TOYOTA LAND CRUISER Bolt

SS1ET−01
SS−12
−
SERVICE SPECIFICATIONS SFI
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Fuel line for union bolt
for flare nut29
30300
31022
22
Second seat x Body3940029
Fuel pump bracket assembly x Fuel tank3.94035 in.·lbf
Fuel inlet hose x Fuel filter2930022
Fuel inlet pipe x Fuel filter2930022
Fuel filter x Intake manifold2121015
Fuel pressure regulator x Delivery pipe2525018
Delivery pipe x Intake manifold2121015
Fuel inlet pipe x Delivery pipe Union bolt
Bolt29
20300
20022
14
Fuel inlet pipe x Fuel filter2930022
Fuel return pipe x Intake manifold2020014
Air intake chamber x Intake manifold2121015
Intake manifold stay x Air intake chamber3636026
Intake manifold stay x Cylinder block3636026
PS reservoir tank x Air intake chamber1818513
Heater inlet pipe x Air intake chamber2020014
Drain plug x Fuel tank6.56557 in.·lbf
Fuel tank breather tube x Fuel tank1.51513 in.·lbf
Fuel tank filler pipe x Fuel tank3.53531 in.·lbf
Fuel tank band x Body3940029
MAF meter x Bracket6.97061 in.·lbf
MAF meter x Air cleaner cap6.97061 in.·lbf
Throttle body x Air intake chamber2121015
Fuel pump resistor x Body1818513
ECT sensor x Cylinder head24.525017.5
EGR gas temperature sensor x Air intake chamber2020014
Knock sensor x Cylinder block4445033
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1EX−04
SS−16
−
SERVICE SPECIFICATIONS LUBRICATION
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Oil pan x Drain plug2525018
Oil pump x Relief valve plug4950036
Drive belt idler pulley x Oil pump4344032
Oil strainer x No. 1 oil pan2020014
Baffle plate x No. 1 oil pan9.09078 in.·lbf
No. 1 oil pan x Cylinder block 14 mm head bolt
12 mm head bolt44
20440
20032
14
No. 1 oil pan x Oil pump (Timing chain cover)2020014
No. 2 oil pan x No. 1 oil pan Bolt
Nut7.8
8.880
9069 in.·lbf
78 in.·lbf
No. 1 oil pan x Transmission housing7273053
Oil level sensor x No. 1 oil pan5.45548 in.·lbf
Water pump x Cylinder block2121015
Radiator pipe x No. 1 oil pan2121015
A/C compressor bracket x No. 1 oil pan3737527
A/C compressor bracket x Cylinder block3737527
A/C compressor x A/C compressor bracket2525018
Oil cooler cover x Relief valve plug3737527
Oil cooler x Oil cooler cover1717012
Oil cooler cover x Cylinder block2121015
No. 1 exhaust manifold x Cylinder head3940029
No. 1 exhaust manifold x Heat insulator1919514
Front exhaust pipe x Exhaust manifold6363046
No. 1 support bracket x Transmission housing2424017
Front exhaust pipe x No. 1 support bracket Clamp bolt19.519514
Front exhaust pipe x Rear TWC4647034
Oil check valve x Cylinder block2525018
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1F1−04
SS−20
−
SERVICE SPECIFICATIONS STARTING
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Starter mounting bolt3940029
Starter wire mounting nut8.89078 in.·lbf
Terminal bolt x Terminal C1717312.5
Terminal bolt x Terminal 301717312.5
End cover x Magnetic housing 1.4 kW
2.0 kW2.5
3.625
3722 in.·lbf
32 in.·lbf
End cover x Field frame 1.4 kW
2.0 kW1.5
3.815
4013 in.·lbf
35 in.·lbf
Starter hosing x Magnetic switch 1.4 kW
2.0 kW5.9
9.360
9552 in.·lbf
82 in.·lbf
Field frame x Armature assembly 1.4 kW
2.0 kW5.9
9.360
9552 in.·lbf
82 in.·lbf
Lead wire x Terminal C of starter5.96052 in.·lbf
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1E7−01
SS−24
−
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Valve body x Transmission case101007
Oil stainer x Valve body101007
Oil pan7.47565 in.·lbf
Drain plug x Oil pan2020515
Parking lock pawl bracket x Transmission case7.47565 in.·lbf
Front propeller shaft x Front dif ferential7475054
Front propeller shaft x Transfer7475054
Rear propeller shaft x Transfer8890065
Rear propeller shaft x Rear dif ferential8890065
Drive plate x Crankshaft981,00072
Torque converter clutch x Drive plate5555040
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x TWC3940029
Oil cooler pipe3435025
Transmission x Engine7173053
Exhaust pipe clamp1919514
Park/neutral position switch Nut
Bolt6.9 1370
13061 in.·lbf 9
No. 2 vehicle speed sensor5.45548 in.·lbf
Speedometer driven gear sleeve x Locking plate1616012
Starter mounting bolt3940029
Transfer shift lever1818513
Stabilizer bar bracket mounting bolt1818513
Engine under cover mounting bolt2829021
Exhaust pipe No. 1 support bracket x Torque converter clutch housing2424017
Crossmember x Frame6162045
Engine rear mounting x Crossmember7475054
Transmission shift lever assembly x Body5.45548 in.·lbf
Oil cooler mounting bolt1111 58
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1EC−02
SS−30
−
SERVICE SPECIFICATIONS SUSPENSION AND AXLE
153
Author: Date:
1996 LAND CRUISER (RM451U)
SUSPENSION AND AXLE
SERVICE DATA
Cold tire inflation
pressureTire size
P275/70R 16
220 kPa (2.2 kgf/cm2, 32 psi)
Follow spring and
bumper stopper
clearanceFollow spring clearance (Front)
Bumper stopper clearance (Rear)36 mm (1.42 in.)
104 mm (4.09 in.)
Front wheel align-
mentCamber Left−right error1°00’ ± 45’
45’ or less
Caster Left−right error3°00’ ± 60’
45’ or less
Steering axis inclination13 °00’ ± 45’
To e −in (Total) Inspection STD
Adjustment STD0.2 ° ± 0.2° (2 ± 2 mm, 0.08 ± 0.08 in.)
0.2 ° ± 0.1° (2 ± 1 mm, 0.08 ± 0.04 in.)
Wheel angle (Max.) Inside wheel
Outside wheel32 °00’ − 35°00’
31 °00’
Tire and wheelTire runout
Wheel balance (Unbalance after adjustment)
Wheel bearing preload (at starting) Front
(Rotating load at hub bolt) Rear3.0 mm (0.118 in.) or less
13.0 g (0.029 lb) or less
28 − 56 N (2.9 − 5.7 kgf, 6.4 − 12.6 lbf)
26 − 57 N (2.6 − 5.8 kgf, 5.7 − 12.8 lbf)
Front axleSteering knuckle bearing preload
(Rotating load at knuckle end, before installing dust seal)
25 − 44 N (2.5 − 4.5 kgf, 5.5 − 9.9 lbf)
Front dif ferentialDrive pinion preload (at starting) New bearing
Reused bearing0.9 − 1.6 N·m (10 − 16 kgf·cm, 8.7 − 13.9 in.·lbf)
0.5 − 0.8 N·m (5 − 8 kgf·cm, 4.3 − 6.9 in.·lbf)
Total preload (at starting)Drive pinion preload plus
0.4 − 0.6 N·m (4 − 6 kgf·cm, 3.5 − 5.2 in.·lbf)
Drive pinion to ring gear backlash0.13 − 0.18 mm (0.0051 − 0.0071 in.)
Pinion gear to side gear backlash0.05 − 0.20 mm (0.0020 − 0.0079 in.)
Ring gear runout Max.0.10 mm (0.0039 in.)
Companion flange runoutMax. Radial
Lateral0.10 mm (0.0039 in.)
0.10 mm (0.0039 in.)
Oil seal drive in depth1.0 mm (0.039 in.)
Side gear thrust washer thickness w/o Differntial lock
w/ Differntial lock1.6 mm (0.063 in.)
1.7 mm (0.067 in.)
1.8 mm (0.071 in.)
0.9 mm (0.035 in.)
1.0 mm (0.039 in.)
1.1 mm (0.043 in.)
1.2 mm (0.047 in.)
1.3 mm (0.051 in.)
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1ED−02
−
SERVICE SPECIFICATIONS SUSPENSION AND AXLE
SS−33
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
FRONT
Axle hub x Disc6465047
Axle hub bearing lock nut6465047
Flange x Axle hub3536026
Brake caliper x Axle carrier1231,25090
Brake caliper x Flexible hose3031022
Steering knuckle x Knuckle arm9698071
Bearing cap x Steering knuckle9698071
Knuckle arm x Tie rod9192567
Steering knuckle x Knuckle spindle4747534
Oil seal end retainer x Knuckle arm5.45548 in.·lbf
ABS speed sensor set bolt x Steering knuckle1818513
Hub nut Steel wheel
Aluminum wheel147
1031,500
1,050109 76
Drain plug4950036
Filler plug4950036
Propeller shaft x Companion flange8890065
Side bearing cap x Differential carrier7880058
Ring gear x Differential case9798571
Drive pinion x Companion flange196 − 3432,000 − 3,500145 − 253
Differential LH case x RH case4748035
Differential lock shift retainer2424017
Differential lock screw plug2222016
Differential lock indicator switch4041030
Differential lock actuator2627020
Differential carrier x Axle housing2728020
Adjusting nut lock x Bearing cap131309
Follow spring x Frame9.29482 in.·lbf
Stabilizer bar x Axle housing2526019
Shock absorber x Axle housing6970051
Shock absorber x Frame6970051
Stabilizer bar link x Cover1818513
Stabilizer bar link x Link bracket1031,05076
Lateral control rod x Frame1711,750127
Lateral control rod x Axle housing1711,750127
Leading arm x Frame1771,800130
Leading arm x Axle housing1711,750127
REAR
Rear axle shaft x Axle hub3434025
Rear axle bearing lock nut5960043
Rear axle bearing lock nut screw5.45548 in.·lbf
Brke caliper x Axle carrier1031,05076
ABS speed sensor set bolt1818513
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS−34
−
SERVICE SPECIFICATIONS SUSPENSION AND AXLE
1996 LAND CRUISER (RM451U)
Hub nut
Steel wheel
Aluminum wheel
147
1031,500
1,050109 76
Drain plug4950036
Filler plug4950036
Pinion shaft pin w/o Differential lock
w/ Differential lock27
58275
59020
43
Propeller shaft x Companion flange7475054
Side bearing cap x Differential carrier w/o Differential lock
w/ Differential lock78
11 3800
1,15058
83
Ring gear x Differential case11 01,12581
Companion flange x Drive pinion (Maximum torque)4414,500325
Differential carrier x Axle housing7374054
Adjusting nut lock x Bearing cap131309
Differential case x Differential cover5859043
Differential lock shift fork set bolt2020014
Differential lock actuator2424017
Differential lock cover1818513
Differential lock indicator switch4041030
Actuator protector Nut
Bolt35
20360
20026
14
Follow spring x Frame2829021
Shock absorber x Bracket6970051
Shock absorber bracket x Frame5051037
Shock absorber x Axle housing6465047
Lateral control rod x Frame1771,800130
Lateral control rod x Axle housing2452,500181
Upper control rod x Frame1771,800130
Upper control rod x Axle housing1771,800130
Lower control arm x Frame1771,800130
Lower control arm x Axle housing1771,800130
Stabilizer bar x Link2526019
Stabilizer bar link x Link bracket1031,05076
Cover x Axle housing1818513
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1EF−02
SS−36
−
SERVICE SPECIFICATIONS BRAKE
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Master cylinder x Piston stopper bolt101007
Master cylinder x Reservoir1.717.515.2 in.·lbf
Master cylinder x Brake booster131309
Brake line union nut1515511
Brake booster clevis lock nut2526019
Brake booster x Pedal bracket131309
Bleeder plug1111 08
Front disc brake caliper installation bolt1231,25090
Front disc brake caliper x Flexible hose3031022
Parking brake bellcrank x Backing plate131309
Rear disc brake cliper x Spindle pin8890065
Rear disc brake caliper x Flexible hose3031022
Rear disc brake torque plate x Knuckle1031,05076
LSP & BV bracket x Frame2526019
LSP & BV x LSP & BV bracket131309
LSP & BV spring x LSP & BV bracket1818513
LSP & BV spring x Shackle No. 11818513
LSP & BV shackle lock nut2525018
LSP & BV shackle x Shackle bracket131309
LSP & BV shackle bracket x Rear axle housing1919514
ABS actuator assembly x Body1919514
ABS actuator x Actuator bracket5.45548 in.·lbf
ABS control relay x Actuator bracket131309
Front speed sensor installation bolt1818513
Rear speed sensor installation bolt1818513
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010