1996 TOYOTA LAND CRUISER elec

TR0B7−01
Q00533
TR−14
−
TRANSFER INPUT SHAFT
1996 LAND CRUISER (RM451U)
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
assembly.
1. INSTALL FRONT BALL BEARING
Using SST and a press, install a new front ball bearing. SST 09527−30010
2. INSTALL INPUT GEAR
(a) Using a press, install the input gear.
(b) Select a snap ring that will allow minimum axial play.
MarkThickness mm (in.)MarkThickness mm (in.)
A2.00 (0.0787)F2.50 (0.0984)
B2.10 (0.0827)G2.60 (0.1024)
C2.20 (0.0866)H2.70 (0.1063)
D2.30 (0.0906)J2.80 (0.1 102)
E2.40 (0.0945)−−
(c) Using a snap ring expander, install a new snap ring.
3. INSTALL REAR BALL BEARING
(a) Using SST and a press, install a new rear ball bearing.
SST 09316−60011 (09316 −00031)
(b) Select a snap ring that will allow minimum axial play.
MarkThickness mm (in.)
A2.00 (0.0787)
B2.10 (0.0827)
C2.20 (0.0866)
D2.30 (0.0906)
E2.40 (0.0945)
(c) Using a snap ring expander, install a new snap ring.
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Q00546
SST
Q00555
Q00539
SSTSST
Q00540
SST
SST
TF0931
−
TRANSFER CENTER DIFFERENTIAL
TR−23
1996 LAND CRUISER (RM451U)
(c) Using SST and a press, install the high speed output gear
bushing.
SST 09316−12010, 09316 −60011 (09316−00011)
NOTICE:
Before pressing, align the holes on the bushing and shaft
so that the pin on the shaft aligned with the cutting portion
of the bushing.
11. INSTALL HIGH AND LOW CLUTCH SLEEVE
HINT:
Make sure to install the high and low clutch sleeve in the correct
direction.
12. INSTALL HIGH SPEED OUTPUT GEAR AND NEEDLE ROLLER BEARING
(a) Apply gear oil to the needle roller bearing.
(b) Install the high speed output gear and needle roller bear-
ing.
13. INSTALL FRONT TAPER ROLLER BEARING
Using SST and a press, install the front taper roller bearing. SST 09316−12010, 09316 −60011 (09316−00011)
14. INSTALL FRONT DRIVE GEAR PIECE
Using SST and a press, install the front drive gear piece. SST 09316−12010, 09316 −60011 (09316−00011)
15. INSTALL SNAP RING
(a) Select a snap ring that will allow minimum axial play.
MarkThickness mm (in.)MarkThickness mm (in.)
A2.00 (0.0787)G2.60 (0.1024)
B2.10 (0.0827)H2.70 (0.1063)
C2.20 (0.0866)J2.80 (0.1 102)
D2.30 (0.0906)K1.80 (0.0709)
E2.40 (0.0945)L1.90 (0.0748)
F2.50 (0.0984)−−
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TR0BG−01
TF0967
SST
TF0943
SST
TF0939
TF0945
SST
−
TRANSFER FRONT EXTENSION HOUSING
TR−27
1996 LAND CRUISER (RM451U)
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
assembly.
1. INSTALL DUST DEFLECTOR
(a) Using SST and a press, install a new dust deflector to the
front extension housing.
SST 09223−15020, 09950 −70010 (09951−07150)
(b) Using SST and a press, install a new dust deflector to the
front output shaft.
SST 09316−20011, 09316 −60011 (09316−00011)
2. INSTALL BALL BEARING
(a) Using SST and a press, install the ball bearing to the front
extension housing.
SST 09316−60011 (09316 −00011, 09316−00031)
(b) Select a snap ring that will allow minimum axial play.
MarkThickness mm (in.)
A1.7 (0.0669)
B1.8 (0.0709)
(c) Using a screwdriver, install a new snap ring.
3. INSTALL OIL SEAL
Using SST and a hammer, drive in a new oil seal to the front ex-
tension housing.
SST 09316−60011 (09316 −00011, 09316−00061)
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Q00542
SSTSST
TF0933
TR−28
−
TRANSFER FRONT EXTENSION HOUSING
1996 LAND CRUISER (RM451U)
4. INSTALL FRONT OUTPUT SHAFT AND DRIVE
CLUTCH HUB
(a) Using SST and a press, install the front output shaft and
drive clutch hub.
SST 09316−20011, 09316 −60011 (09316−00011,
09316 −00041, 09316 −00071)
(b) Select a snap ring that will allow minimum axial play.
MarkThickness mm (in.)
A1.8 (0.0709)
B1.9 (0.0748)
C2.0 (0.0787)
D2.1 (0.0827)
E2.2 (0.0866)
(c) Using a snap ring expander, install a new snap ring.
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TR0CO−01
TF0964
SST
TF0962
Q08482
SST
TF0967
SST
Q08482
SST
−
TRANSFER REAR EXTENSION HOUSING
TR−33
1996 LAND CRUISER (RM451U)
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
assembly.
1. INSTALL BALL BEARING
(a) Using SST and a press, install the ball bearing.
SST 09316−60011 (09316 −00011, 09316−00031)
(b) Select a snap ring that will allow minimum axial play.
MarkThickness mm (in.)
A1.7 (0.0669)
B1.8 (0.0709)
(c) Using a screwdriver, install a new snap ring.
2. INSTALL DUST DEFLECTOR
(a) Using SST and a hammer, install a new rear extension housing dust deflector.
SST 09316−60011 (09316 −00011, 09316−00041)
(b) Using SST and a press, install a new rear output shaft dust deflector.
SST 09316−20011, 09316 −60011 (09316−00011)
3. INSTALL OIL SEAL
Using SST and a hammer, drive in a new oil seal. SST 09316−60011 (09316 −00011, 09316−00031)
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Version 1.11 - 03/16/2010

TF0969
SST
TF0958
Q07138
Q02549
Q08384
TR−34
−
TRANSFER REAR EXTENSION HOUSING
1996 LAND CRUISER (RM451U)
4. INSTALL REAR OUTPUT SHAFT
(a) Using SST and a press, install the rear output shaft.
SST 09316−20011, 09316 −60011 (09316−00011,
09316 −00031)
(b) Install the 2 seal rings to the rear output shaft.
(c) Select a snap ring that will allow minimum axial play.
MarkThickness mm (in.)
11.95 (0.0768)
22.05 (0.0807)
32.15 (0.0847)
42.25 (0.0886)
(d) Using a snap ring expander, install a new snap ring.
5. INSTALL VEHICLE SPEED SENSOR DRIVE GEAR
(a) Install the vehicle speed sensor drive gear.
(b) Using a snap ring expander, install the snap ring.
6. INSTALL OIL PUMP PLATE AND SEPARATOR
(a) Install the oil pump plate.
(b) Install the separator.
(c) Install and torque the 3 bolts. Torque: 4.9 N·m (50 kgf·cm, 43 in.·lbf)
7. INSTALL CENTER DIFFERENTIAL CONTROL COU- PLING ASSEMBLY
(a) Install the coupling assembly to the output shaft.
(b) Using a snap ring expander, install the snap ring.
8. INSTALL VALVE SEAT, BALL, SPRING AND SCREW PLUG
(a) Apply gear oil to the ball.
(b) Install the valve seat, ball and spring.
(c) Apply liquid sealer to the screw plug.
Sealant: Part No. 08833−00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(d) Using a hexagon wrench, install and torque the screw plug.
Torque: 29 N·m (300 kgf·cm, 22 ft·lbf)
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Version 1.11 - 03/16/2010