1996 TOYOTA LAND CRUISER Land Cruiser 80

Q07131
SST
TF0867
I19645
Push
Free
−
TRANSFER TRANSFER ASSEMBLY
TR−9
1996 LAND CRUISER (RM451U)
22. REMOVE 2 BEARING RACES FROM FRONT CASE
(a) Using SST, remove the bearing race (for idler gear).
SST 09950−40010, 09950 −60010 (09951−00320)
HINT:
At the time of reassembly, please refer to the following item.
Using SST and a press, install the bearing race (for idler gear).
SST 09316−60011 (09316 −00011, 09316−00041)
(b) Using a brass bar and hammer, remove the bearing race
(for output shaft).
HINT:
At the time of reassembly, please refer to the following item.
Using SST and a press, install the bearing race (for the out put
shaft). SST 09316 −20011, 09316 −60011 (09316 −00011,
09316 −00031)
23. INSPECT TRANSFER INDICATOR SWITCH
Check that there is continuity between the terminals, as shown.
Switch PositionSpecified
PushContinuity
FreeNo continuity
If continuity is not as specified, replace the switch.
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TF0862
SST
TR0CN−01
TF0863
SST
TF0864
SST
SST
TR−10
−
TRANSFER TRANSFER ASSEMBLY
1996 LAND CRUISER (RM451U)
REPLACEMENT
1. REPLACE SHIFT LEVER OIL SEAL
(a) Using a screwdriver, pry out the oil seal.
(b) Using SST and a hammer, drive in a new oil seal. SST 0608−00081, 09950 −70010 (09951−07150)
2. REPLACE INPUT SHAFT OIL SEAL
(a) Using SST and a hammer, drive out the oil seal. SST 09316−60011 (09316 −00011)
(b) Using SST and a hammer, drive in a new oil seal. SST 09316−60011 (09316 −00011, 09316−00031)
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TR0B4−01
−
TRANSFER TRANSFER ASSEMBLY
TR−11
1996 LAND CRUISER (RM451U)
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page TR−4 ).
HINT:
Coat all of the sliding and rotating surfaces with gear oil before assem\
bly.
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TR0B5−01
TR−12
−
TRANSFER INPUT SHAFT
822
Author: Date:
1996 LAND CRUISER (RM451U)
INPUT SHAFT
COMPONENTS
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TR0B6−01
TF0870
Socket
Wrench
−
TRANSFER INPUT SHAFT
TR−13
1996 LAND CRUISER (RM451U)
DISASSEMBLY
1. REMOVE REAR BALL BEARING
(a) Using a snap ring expander, remove the snap ring.
(b) Using a socket wrench and press, remove the rear ball
bearing.
2. REMOVE INPUT GEAR
(a) Using a snap ring expander, remove the snap ring.
(b) Using a press, remove the input gear.
3. REMOVE FRONT BALL BEARING
Using a press, remove the front ball bearing.
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TR0B7−01
Q00533
TR−14
−
TRANSFER INPUT SHAFT
1996 LAND CRUISER (RM451U)
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
assembly.
1. INSTALL FRONT BALL BEARING
Using SST and a press, install a new front ball bearing. SST 09527−30010
2. INSTALL INPUT GEAR
(a) Using a press, install the input gear.
(b) Select a snap ring that will allow minimum axial play.
MarkThickness mm (in.)MarkThickness mm (in.)
A2.00 (0.0787)F2.50 (0.0984)
B2.10 (0.0827)G2.60 (0.1024)
C2.20 (0.0866)H2.70 (0.1063)
D2.30 (0.0906)J2.80 (0.1 102)
E2.40 (0.0945)−−
(c) Using a snap ring expander, install a new snap ring.
3. INSTALL REAR BALL BEARING
(a) Using SST and a press, install a new rear ball bearing.
SST 09316−60011 (09316 −00031)
(b) Select a snap ring that will allow minimum axial play.
MarkThickness mm (in.)
A2.00 (0.0787)
B2.10 (0.0827)
C2.20 (0.0866)
D2.30 (0.0906)
E2.40 (0.0945)
(c) Using a snap ring expander, install a new snap ring.
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TR0B8−01
Z15264
Front Taper Roller BearingIdler Gear
High and Low
Clutch SleeveNeedle Roller Bearing
Idler
Low Gear Rear Taper
Roller Bearing
−
TRANSFER IDLER GEAR
TR−15
825
Author: Date:
1996 LAND CRUISER (RM451U)
IDLER GEAR
COMPONENTS
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TR0B9−01
TF0887
TF0888
Q07132
SST
Q07100
Socket Wrench
TR−16
−
TRANSFER IDLER GEAR
1996 LAND CRUISER (RM451U)
DISASSEMBLY
1. INSPECT IDLER LOW GEAR RADIAL AND THRUST
CLEARANCE
(a) Using a feeler gauge, measure the idler low gear thrust clearance.
Standard clearance:
0.125−0.275 mm (0.0049 −0.0108 in.)
Maximum clearance:
0.275 mm (0.0108 in.)
(b) Using a dial indicator, measure the idler low gear radial clearance.
Standard clearance:
0.015−0.068 mm (0.0006 −0.0027 in.)
Maximum clearance:
0.068 mm (0.0027 in.)
2. REMOVE FRONT TAPER ROLLER BEARING
Using SST, remove the front taper roller bearing. SST 09950−40010
3. REMOVE REAR TAPER ROLLER BEARING
Using SST, a press and socket wrench, remove the rear taper
roller bearing. SST 09950−00020
4. REMOVE IDLER LOW GEAR AND NEEDLE ROLLER BEARING FROM IDLER GEAR
5. REMOVE HIGH AND LOW CLUTCH SLEEVE FROM IDLER GEAR
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