1996 TOYOTA LAND CRUISER Transmission

PP3KT−01
−
PREPARATION AUTOMATIC TRANSMISSION
PP−29
78
Author: Date:
1996 LAND CRUISER (RM451U)
AUTOMATIC TRANSMISSION
SST (Special Service Tools)
09032−00100Oil Pan Seal Cutter
09201−10000Valve Guide Bushing Remover &
Replacer SetSpeedometer driven gear oil seal
(09201−01080)Valve Guide Bushing Remover &
Replacer 8
09350−30020TOYOTA Automatic Transmission
Tool Set
(09351−32010)One−way Clutch Test Tool
(09351−32020)Stator Stopper
09921−00010Spring Tension ToolSpeedometer driven gear oil seal
09992−00095Automatic Transmission Oil
Pressure Gauge Set
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP3KS−01
PP−30
−
PREPARATION AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
RECOMMENDED TOOLS
09031−00030Pin Punch .
09082−00040TOYOTA Electrical Tester.
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP2XS−01
−
PREPARATION AUTOMATIC TRANSMISSION
PP−31
1996 LAND CRUISER (RM451U)
EQUIPMENT
Dial indicator with magnetic baseCheck drive plate runout
OBD II scan tool
Straight edgeTorque converter clutch
Torque wrench
Vernier CalipersTorque converter clutch
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP2XT−02
PP−32
−
PREPARATION AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
LUBRICANT
ItemCapacityClassification
Automatic transmission fluid
Dry fill
Drain and refill
11.0 liters (11.6 US qts, 9.7 lmp. qts) 1.9 liters (2.0 US qts, 1.7 lmp. qts)
ATF DEXRON® II
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP3KR−01
−
PREPARATION AUTOMATIC TRANSMISSION
PP−33
1996 LAND CRUISER (RM451U)
SSM (Special Service Materials)
08826−00090Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)Oil pan
08833−00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentExtension housing
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

PP3KQ−01
PP−34
−
PREPARATION TRANSFER
83
Author: Date:
1996 LAND CRUISER (RM451U)
TRANSFER
SST (Special Service Tools)
09223−00010Cover & Seal ReplacerCenter differential
09223−15020Oil Seal & Bearing ReplacerFront extension housing
09316−12010Transfer Bearing ReplacerCenter differential
09316−20011Transfer Bearing ReplacerFront extension housing
Rear extension housing
Component parts removal and instal-
lation
09316−60011Transmission & Transfer Bearing
Replacer
(09316−00011)Replacer PipeFront extension housing
Rear extension housing
Idler gear
Component parts removal and instal-
lation
Center differential
(09316−00021)Replacer ”A”Rear extension housing
(09316−00031)Replacer ”B”Front extension housing
Rear extension housing
Idler gear
Component parts removal and instal-
lation
Input shaft
(09316−00041)Replacer ”C”Component parts removal and instal-
lation
Front extension housing
Rear extension housing
(09316−00061)Replacer ”E”Front extension housing
(09316−00071)Replacer ”F”Idler gear
Front extension housing
09325−12010Transmission Oil PlugRear extension housing
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Version 1.11 - 03/16/2010

PP3KP−01
PP−42
−
PREPARATION SUSPENSION AND AXLE
91
Author: Date:
1996 LAND CRUISER (RM451U)
SUSPENSION AND AXLE
SST (Special Service Tools)
09214−76011Crankshaft Pulley ReplacerFront differential
Rear differential
09223−15020Oil Seal & Bearing ReplacerFront differential
Rear axle
09226−10010Crankshaft Front & Rear Bearing
ReplacerRear suspension
09308−00010Oil Seal PullerFront axle
Front differential
Rear axle
Rear differential
09308−10010Oil Seal PullerFront differential
Rear differential
09315−00022Clutch Release Bearing Remover
& ReplacerRear differential
09316−20011Transfer Bearing ReplacerRear suspension
09316−60011Transmission & Transfer Bearing
ReplacerFront differential
Rear differential
(09316−00011)Replacer Pipe
(09316−00021)Replacer ”A”
(09316−00051)Replacer ”D”
09330−00021Companion Flange Holding ToolFront differential
Rear differential
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Version 1.11 - 03/16/2010

SS1EP−01
−
SERVICE SPECIFICATIONS ENGINE MECHANICAL
SS−7
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Distributor x Cylinder head1818013
No. 1 engine hanger x Cylinder head4142030
No. 2 engine hanger x Cylinder head4142030
Air intake chamber x Intake manifold2121015
Intake manifold x Cylinder head2121015
Heater inlet pipe x Intake manifold2121015
EGR pipe x Cylinder head2121015
EGR pipe x EGR valve Union nut7880058
Water outlet x Cylinder head2121015
Generator bracket x Cylinder head4344032
Cylinder head x Cylinder block 1st
2nd 3rd39
Turn 90°
Turn 90°400
Turn 90°
Turn 90°29
Turn 90°
Turn 90°
Cylinder head x Timing chain cover2121015
Camshaft bearing cap x Cylinder head1616012
Camshaft timing gear x Camshaft7475054
Chain tensioner x Cylinder head2121015
Water bypass outlet x Cylinder head2121015
Heater pipe x Timing chain cover2121015
Heater pipe x Cylinder head2020014
Exhaust manifold x Cylinder head3940029
Heat insulator x Exhaust manifold1919514
Front exhaust pipe x Exhaust manifold6363046
No. 1 support bracket x Transmission2424017
No. 1 support bracket clamp bolt19.519514
Front exhaust pipe x Rear TWC4647034
No. 2 water bypass pipe x Cylinder head2020014
No. 2 water bypass pipe x No. 1 engine hanger2020014
Fuel inlet hose x Fuel filter2930022
Intake manifold stay x Air intake chamber3636026
Intake manifold stay x Cylinder block3636026
Oil dipstick guide x Intake manifold2020014
Oil dipstick guide x No. 1 oil pan2020014
PS reservoir tank x Air intake chamber2020014
Oil jet x Cylinder block2020014
Vibration damper x Cylinder block2020014
Chain tensioner slipper x Cylinder block6970051
Timing chain cover x Cylinder block2121015
Drive belt idler pulley x Timing chain cover4344032
Crankshaft pulley x Crankshaft4124,200304
Transmission housing x No. 1 oil pan7273053
Oil level sensor x No. 1 oil pan5.45548 in.·lbf
Water pump x Cylinder block2121015
Radiator pipe x No. 1 oil pan2121015
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Version 1.11 - 03/16/2010