1996 TOYOTA COROLLA service

144You can be confident that your Toyota
dealer's service department performs the
best job to meet the maintenance require-
ments on your vehicleÐreliably and eco-
nomically.
Your copy of the repair order is proof that
all required maintenance has been per-
formed for warranty coverage. And if any
problems should arise with your vehicle
while under warranty, your Toyota dealer
will promptly take care of it. Again, be sure
to keep a copy of the repair order for any
service performed on your Toyota.
What about do- it- yourself mainte-
nance?
Many of the maintenance items are easy
to do yourself if you have a little mechani-
cal ability and a few basic automotive
tools. Simple instructions for how to per-
form them are presented in Part 7.
If you are a skilled do-it-yourself me-
chanic, the Toyota service manuals are
recommended. Please be aware that do-
it-yourself maintenance can affect your
warranty coverage. See Owner's Guide,
Owner 's Manual Supplement or Warranty
Booklet for the details.Listed below are the general maintenance
items that should be performed as fre-
quently as specified. In addition to check-
ing the items listed, if you notice any un-
usual noise, smell or vibration, you should
investigate the cause or take your vehicle
to your Toyota dealer or a qualified service
shop immediately. It is recommended
that any problem you notice be brought to
the attention of your dealer or the qualified
service shop for their advice.
Make these checks only where
adequate ventilation can be obtained
if you run the engine.CAUTION
!
OUTSIDE THE VEHICLE
Items listed below should be per-
formed from time to time, unless
otherwise specified.
Tire pressure
Check the pressure with a gauge every
two weeks, or at least once a month. See
Chapter 7-2 for additional information.
Tire surface and wheel nuts
Check the tires carefully for cuts, damage
or excessive wear. See Chapter 7-2 for
additional information. When checking
the tires, make sure no nuts are missing,
and check the nuts for looseness. Tighten
them if necessary.Tire rotation
Rotate the tires every 12000 km (7500
miles). See Chapter 7-2 for additional in-
formation.
Fluid leaks
Check underneath for leaking fuel, oil, wa-
ter or other fluid after the vehicle has been
parked for a while. If you smell fuel fumes
or notice any leak, have the cause found
and corrected immediately.
Doors and engine hood
Check that all doors including trunk lid or
back door operate smoothly and all
latches lock securely. Make sure the en-
gine hood secondary latch secures the
hood from opening when the primary latch
is released.
INSIDE THE VEHICLE
Items listed below should be checked
regularly, e.g. while performing peri-
odic services, cleaning the vehicle,
etc.
Lights
Make sure the headlights, stop lights, tail
lights, turn signal lights, and other lights
are all working. Check headlight aim.
Service reminder indicators and warn-
ing buzzers
Check that all service reminder indicators
and warning buzzers function properly.
General maintenance
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146Be on the alert for changes in perfor-
mance, sounds, and visual tip-offs that in-
dicate service is needed. Some important
clues are as follows:

Engine missing, stumbling, or pinging

Appreciable loss of power

Strange engine noises

A leak under the vehicle (however, wa-
ter dripping from the air conditioning
after use is normal.)

Change in exhaust sound (This may
indicate a dangerous carbon monox-
ide leak. Drive with the windows open
and have the exhaust system checked
immediately.)

Flat-looking tire; excessive tire squeal
when cornering; uneven tire wear

Vehicle pulls to one side when driving
straight on a level road

Strange noises related to suspension
movement

Loss of brake effectiveness; spongy
feeling brake or clutch pedal; pedal al-
most touches floor; vehicle pulls to one
side when braking

Engine coolant temperature continual-
ly higher than normalIf you notice any of these clues, take your
vehicle to your Toyota dealer as soon as
possible. It probably needs adjustment or
repair.
Do not continue driving with the ve-
hicle unchecked. It could result in
serious vehicle damage and possi-
bly personal injury.CAUTION
! Does your vehicle need
repairing?
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Part 7
147
DO-IT-YOURSELF
MAINTENANCEÐ
Chapter 7-1
Introduction

Engine compartment overview

Fuse locations

Do-it-yourself service
precautions

Parts and tools
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151 If you perform maintenance by your-
self, be sure to follow the correct pro-
cedure given in this part.
You should be aware that improper or in-
complete servicing may result in operat-
ing problems.
Performing do-it-yourself maintenance
during the warranty period may affect
your warranty coverage. Read the sepa-
rate Toyota Warranty statement for details
and suggestions.
This part gives instructions only for those
items that are relatively easy for an owner
to perform. As explained in Part 6, there
are still a number of items that must be
done by a qualified technician with special
tools.
For information on tools and parts for do-
it-yourself maintenance, see Parts and
toolsº.
Utmost care should be taken when work-
ing on your vehicle to prevent accidental
injury. Here are a few precautions that you
should be especially careful to observe:

When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)CAUTION
!

Right after driving, the engine
compartmentÐthe engine, radia-
tor, exhaust manifold, power
steering fluid reservoir and spark
plug boots, etc.Ðwill be hot. So
be careful not to touch them. Oil,
fluids and spark plugs may also be
hot.

If the engine is hot, do not remove
the radiator cap or loosen the drain
plugs to prevent burning yourself.

Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flamable.

Be extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric
acid.

Do not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands
or other solid supports.

Be sure that the ignition is off if you
work near the electric cooling fans
or radiator grille. With the ignition
on, the electric cooling fan may au-
tomatically start to run if the air
conditioning is on.
Use eye protection whenever you
work on or under your vehicle
where you may be exposed to fly-
ing or falling material, fluid spray,
etc.

Used engine oil contains poten-
tially harmful contaminants which
may cause skin disorders such as
inflammation or skin cancer, so
care should be taken to avoid pro-
longed and repeated contact with
it. To remove used engine oil from
your skin, wash thoroughly with
soap and water.

Do not leave used oil within the
reach of children.

Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and filter
in household trash, in sewers or
onto the ground. Call your dealer
or a service station for information
concerning recycling or disposal.
Do-it-yourself service
precautions
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156ENGINE OIL SELECTION
Use API SH, Energy-Conserving IIº mul-
tigrade engine oil or ILSAC multigrade en-
gine oil.
Recommended viscosity (SAE):
SAE 5W-30 is the best choice for your
vehicle, for good fuel economy, and
good starting in cold weather.
If you use SAE 10W-30 engine oil in
extremely low temperatures, the en-
gine may become difficult to start, so
SAE 5W-30 engine oil is recom-
mended.
Oil identification marks
Either or both API registered marks are
added to some oil containers to help
you select the oil you should use.
The API Service Symbol is located any-
where on the outside of the container.
The top portion of the label shows the oil
quality by API (American Petroleum Insti-
tute) designations such as SH. The center
portion of the label shows the SAE viscos-
ity grade such as SAE 5W-30. Energy-
Conserving IIº shown in the lower portion,
indicates that the oil has fuel-saving capa-
bilities. Oils marked Energy-Conserving
IIº will have higher fuel-saving capabilities
than oil marked Energy-Conservingº.The ILSAC (International Lubricant Stan-
dardization and Approval Committee) Cer-
tification Mark is displayed on the front of
the container.
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Part 8Dimensions and weight
181
SPECIFICATIONS

Dimensions and weight

Engine

Fuel

Service specifications

Tires

Fuses
Overall length mm (in.)
Overall width mm (in.)
Overall height mm (in.)
mm (in.)
Wheelbase mm (in.)
Front tread mm (in.)
Rear tread mm (in.)
Vehicle capacity weight
(occupants + luggage) kg (lb.)
*
1: Unladen vehicle plus two occupants
*
2: Unladen vehicleSedan Wagon
4370 (172.0) 4370 (172.0)
1685 ( 66.3) 1685 ( 66.3)
1360 ( 53.5)*
11405 ( 55.3)*1
1380 ( 54.3)*21425 ( 56.1)*2
2465 (97.0) 2465 (97.0)
1460 ( 57.5) 1460 ( 57.5)
1450 ( 57.1) 1450 ( 57.1)
385 (850) 385 (850)
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182 Model:
4A-FE and 7A-FE
Type:
4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.):
4A-FE engine
81.0 x 77.0 (3.19 x 3.03)
7A-FE engine
81.0 x 85.5 (3.19 x 3.37)
Displacement, cm
3 (cu. in.):
4A-FE engine 1587 (96.8)
7A-FE engine 1762 (107.5)Fuel type:
Unleaded fuel, Research Octane Num-
ber 91 (Octane Rating 87) or higher
Fuel tank capacity, L (gal., Imp. gal.):
50 (13.2, 11.0)ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.15'0.25 (0.006'0.010)
Exhaust 0.25'0.35 (0.010'0.014)
Spark plug type:
NIPPONDENSO K16R-U
NGK BKR5EYA
Spark plug gap, mm (in.):
0.8 (0.031)
Drive belt tension measured with Borroughs
drive belt tension gauge No. BT- 33- 73F
(used belt), Ibf:
Generator belt 115 + 20
Air conditioning
compressor belt 100 + 20
Power steering
pump belt 80 + 20
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.):
4A-FE engine
With filter 3.0 (3.2, 2.6)
Without filter 2.8 (3.0, 2.5)
7A-FE engine
With filter 3.7 (3.9, 3.3)
Without filter 3.5 (3.7, 3.1)
Fuel Service specifications Engine
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185
Fuses (type A)
1. CIG & RADIO 20 A: Cigarette lighter,
digital clock display, air conditioning sys-
tem, radio, cassette tape player, power
rear view mirrors, automatic transmission
shift lock system, theft deterrent system,
SRS airbags
2. TAIL 15 A: Tail lights, parking lights, li-
cense plate lights, instrument panel lights,
daytime running light system
3. IGN 10 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, discharge warning light, SRS air-
bags
4. ECU-B 10 A: Daytime running light
system, cruise control system5. DEF-I/UP 7.5 A: Multiport fuel injec-
tion system/sequential multiport fuel in-
jection system
6. STOP 15 A: Stop lights, high mounted
stoplight, cruise control system, automat-
ic transmission shift lock system, anti-
lock brake system
7. TURN 7.5 A: Turn signal lights
8. ECU-IG 15 A: Starting system, anti-
lock brake system, automatic transmis-
sion shift lock system9. GAUGE 10 A: Gauges and meters,
service reminder indicators (except dis-
charge and open door warning lights),
back-up light, air conditioning system,
daytime running light system, electroni-
cally controlled automatic transmission
system
10. WIP 20 A: Windshield wipers and
washer, rear window wiper and washer
11. A/C 15 A: Air conditioning system
12. DOME 20 A: Interior light, luggage
compartment light, trunk light, clock, open
door warning light, radio, cassette tape
player, anti-lock brake system, theft de-
terrent system, electric sun roof
13. HAZ-HORN 20 A: Emergency flash-
ers, horns
Fuses
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