1996 NISSAN FRONTIER clutch

TO SHIFT TRANSFER
CASE:SHIFT PROCEDURE FOR MANUAL-LOCK FREE-RUNNING HUBS
From 2H to 4L1. Stop the vehicle.
2. Set free-running hubs in the LOCK position.
3. Depress the clutch pedal.
4. Depress the transfer lever and move it to 4L. Change gears quickly and smoothly.
From 4L to 2H1. Stop the vehicle.
2. Depress the clutch pedal.
3. Depress the transfer lever and move it to 2H.
NOTE:
Follow the NOTE shown in shifting from 4H to 2H.
4-21
ZX

Your NISSAN is designed for both normal
and off-road use. It has a higher ground
clearance and a narrower track to make it
suitable for off-road use. These characteris-
tics give the vehicle a higher center of
gravity than ordinary passenger cars. An
advantage of the higher ground clearance is
a better view of your surroundings, allowing
you to anticipate problems. However, avoid
driving in deep water or mud as your NIS-
SAN is mainly designed for leisure use,
unlike a conventional off-road vehicle.
Please observe the following precautions:
CAUTION
cDrive carefully when off the road and
avoid dangerous areas. Always wear
your seat belts to help keep you and
your passengers in position when
driving over rough terrain.
cDo not drive across steep slopes.
Instead drive either straight up or
straight down the slopes. Off-road
vehicles can tip over sideways much
more easily than they can forward or
backward.cMany hills are too steep for any ve-
hicle. If you drive up them, you may
stall. If you drive down them, you
may not be able to control your
speed. If you drive across them, you
may roll over.
cStay alert when driving to the top of
a hill. At the top there could be a
drop-off or other hazard that could
cause an accident.
cIf your engine stalls or you cannot
make it to the top of a steep hill,
never attempt to turn around. Your
vehicle could tip or roll over. Always
back straight down in reverse gear.
Never back down in neutral (N) or
with the clutch depressed, using
only the brake, as this could cause
loss of control.
c
Heavy braking going down a hill could
cause your brakes to overheat and
fade, resulting in loss of control and
an accident. Apply brakes lightly and
use a low gear to control your speed.
cIf at all possible, avoid sharp turning
maneuvers, particularly at high
speeds. Your NISSAN 4-wheel drive
vehicle has a higher center of gravitythan a 2-wheel drive vehicle and can
tip over more easily. The vehicle is
not designed for cornering at the
same speeds as conventional
2-wheel drive vehicles any more
than low-slung sports cars are de-
signed to perform satisfactorily un-
der off-road conditions. Failure to
operate this vehicle correctly could
result in loss of control and/or a
rollover accident.
cUnsecured cargo can be thrown
around when driving over rough ter-
rain. Properly secure it so that it will
not be thrown forward and cause
injury to you or your passengers.
cAvoid raising the center of gravity by
loading things on the roof or equip-
ping the vehicle with tires larger than
specified in this manual. This could
cause your vehicle to roll over. Put
heavy loads in the cargo area as far
forward and as low as possible.
cDo not grip the inside or spokes of
the steering wheel when driving off-
road. The steering wheel could jerk
and injure your hands. Instead drive
with your fingers and thumbs on the
outside of the rim.
DRIVING YOUR
4-WHEEL DRIVE SAFELY
4-22
ZX

7 Do-it-yourself operations
Maintenance precautions ................................... 7-2
Engine compartment check locations ................ 7-3
Engine cooling system ....................................... 7-4
Engine oil ............................................................ 7-6
Automatic transmission fluid .............................. 7-9
Power steering fluid .......................................... 7-11
Brake and clutch fluid ....................................... 7-11
Window washer fluid ........................................ 7-12
Battery .............................................................. 7-13
Drive belts ........................................................ 7-14
Spark plug replacement ................................... 7-14
Air cleaner housing filter .................................. 7-15
Wiper blades .................................................... 7-16
Parking brake check ......................................... 7-17
Brake pedal ...................................................... 7-18
Brake booster ................................................... 7-19
Clutch pedal ..................................................... 7-19
Fuses ................................................................ 7-20
Light bulbs ........................................................ 7-20
Bulb replacement ............................................. 7-22
Wheels and tires .............................................. 7-24
Clutch housing ..................................... 7-29
ZX

Check the power steering fluid level.
The fluid level should be checked using the
HOT range on the dipstick at fluid tempera-
tures of 122 to 176ÉF (50 to 80ÉC) or using
the COLD range on the dipstick at fluid
temperatures of 32 to 86ÉF (0 to 30ÉC).
CAUTION
cDo not overfill.
cThe recommended fluid is type
DEXRON
TMII or equivalent.Check the brake fluid level in the reservoir.
If the fluid level is below the MIN line or the
brake warning light comes on, addDOT 3
fluid up to the MAX line.
Check the clutch fluid level in the reservoir
(manual transmission only). If the fluid level
is below the MIN line, addDOT 3fluid up to
the MAX line.
If fluid must be added frequently, the system
should be thoroughly checked by your NIS-
SAN dealer.
ADI0700ADI0712ADI0716
POWER STEERING FLUID BRAKE AND CLUTCH FLUID
7-11
ZX

For further brake and clutch fluid specifica-
tion information, refer to ``Capacities and
recommended fuel/lubricants'' in the ``Tech-
nical and consumer information'' section of
this manual.
CAUTION
cUse only new fluid from a sealed
container. Old, inferior or contami-
nated fluid may damage the brake
and clutch systems. The use of im-
proper fluids can damage the brake
system and affect the vehicle's stop-
ping ability.
cDo not spill the fluid on any painted
surfaces. This will damage the paint.
If fluid is spilled, wash with water.
For USA
Check the window washer fluid level in the
reservoir tank and add fluid if necessary.
Add a washer solvent to the water for better
cleaning. In the winter season, add a wind-
shield washer anti-freeze. Follow the manu-
facturer's instructions for the mixture ratio.
Canada Only
Add fluid when the low washer fluid warning
light comes on. Add a washer solvent to the
water for better cleaning. In the winter sea-
son, add a windshield washer anti-freeze.Follow the manufacturer's instructions for
the mixture ratio.
CAUTION
Do not substitute engine anti-freeze
coolant for window washer solution.
This may result in damage to the paint.
ADI0717
WINDOW WASHER FLUID
7-12
ZX

Check the brake booster function with the
following steps:
1. With the engine off, press and release
the brake pedal several times. When
brake pedal movement (distance of
travel) remains the same from one pedal
application to the next, continue on to
next step.
2. While depressing the brake pedal, start
the engine. The pedal height should drop
a little.
3. With the brake pedal depressed, stop the
engine. Keeping the pedal depressed for
about 30 seconds, the pedal height
should not change.
4. Run the engine for one minute without
depressing the brake pedal, then turn it
off. Depress the brake pedal several
times. The pedal travel distance will de-
crease gradually with each depression
as the vacuum is released from the
booster.
If the brakes do not operate properly, have
the brake checked by your NISSAN dealer.Press the pedal by hand and be sure the
free travel is within the above limit. If free
travel is out of the range shown above, see
your NISSAN dealer.
ADI0727
BRAKE BOOSTER CLUTCH PEDAL
7-19
ZX

Checking water entry
Whenever you drive in deep water or mud,
check water entry in the clutch housing by
removing the blind plug at the bottom of the
transmission case. After checking, be sure
to reinstall the plug.
ADI0726
CLUTCH HOUSING
7-29
ZX

make sure no nuts are missing, and check
for any loose nuts. Tighten if necessary.
Tire rotation*Tires should be rotated every
7,500 miles (12,000 km) for 2WD vehicles
and 3,750 miles (6,000 km) for 4WD ve-
hicles.
Wheel alignment and balanceIf the ve-
hicle should pull to either side while driving
on a straight and level road, or if you detect
uneven or abnormal tire wear, there may be
a need for wheel alignment.
If the steering wheel or seat vibrates at
normal highway speeds, wheel balancing
may be needed.
Windshield wiper blades*Check for
cracks or wear if they do not wipe properly.
Doors and engine hoodCheck that all
doors and the engine hood operate prop-
erly. Also ensure that all latches lock se-
curely. Lubricate hinges, latches, rollers and
links if necessary. Make sure that the sec-
ondary latch keeps the hood from opening
when the primary latch is released.
When driving in areas using road salt or
other corrosive materials, check lubrication
frequently.Lights*Make sure that the headlights, stop
lights, tail lights, turn signal lights, and other
lights are all operating properly and installed
securely. Also check headlight aim.
INSIDE THE VEHICLE
The maintenance items listed here should
be checked on a regular basis, such as
when performing periodic maintenance,
cleaning the vehicle, etc.
Additional information on the following
items with ``*'' is found in the ``Do-it-
yourself operations'' section.
Warning lights and chimesMake sure all
warning lights and chimes are operating
properly.
Windshield wiper and washer*Check that
the wipers and washer operate properly and
that the wipers do not streak.
Windshield defrosterCheck that the air
comes out of the defroster outlets properly
and in sufficient quantity when operating the
heater or air conditioner.
Steering wheelCheck for changes in the
steering conditions, such as excessive free-
play, hard steering or strange noises.SeatsCheck seat position controls such as
seat adjusters, seatback recliner, etc. to
ensure they operate smoothly and all
latches lock securely in every position.
Check that the head restraints move up and
down smoothly and the locks (if so
equipped) hold securely in all latched posi-
tions.
Seat beltsCheck that all parts of the seat
belt system (e.g., buckles, anchors, adjust-
ers and retractors) operate properly and
smoothly, and are installed securely. Check
the belt webbing for cuts, fraying, wear or
damage.
Accelerator pedalCheck the pedal for
smooth operation and make sure the pedal
does not catch or require uneven effort.
Keep the floor mats away from the pedal.
Clutch pedal*Make sure the pedal oper-
ates smoothly and check that it has the
proper free travel.
BrakesCheck that the brakes do not pull
the vehicle to one side when applied.
Brake pedal and booster*Check the pedal
for smooth operation and make sure it has
the proper distance under it when de-
pressed fully. Check the brake booster func-
8-3
ZX