1996 LAND ROVER DEFENDER wheel bolts

CHASSIS AND BODY
39
REPAIR ACCESS PANEL - FRONT UNDERTRAY
Service repair no - 76.11.85 - Access panel
Service repair no - 76.11.83 - Acoustic pad
The access panel is provided in the front undertray to
enable fitment of the wading plug into the engine
timing cover.
Remove
1.Raise vehicle on ramp.
2.Remove 5 bolts securing access panel to front
undertray.
3.Remove access panel.
4.If necessary, remove 5 fasteners and release
acoustic pad from access panel.
Refit
5.If applicable, fit acoustic pad to access panel.
6.Fit access panel to front undertray, Tighten
fixings to
14 Nm (10 lbf/ft).
7.Lower ramp.ACCESS PANEL - REAR UNDERTRAY
Service repair no - 76.11.84
The access panel is provided in the rear undertray to
enable fitment of the wading plug or timing tool
LRT-12-044in the flywheel housing, and access to
the engine oil sump drain plug.
Remove
1.Raise vehicle on ramp.
2.Rotate access panel anti-clockwise to release
locking flanges.
3.Remove access panel from undertray.
Refit
4.Locate access panel flanges in undertray
apertures.
5.Rotate panel clockwise to secure in undertray.
6.Lower ramp.

WIPERS AND WASHERS
1
OVERHAUL WIPER MOTOR
Service repair no - 84.15.18.
Dismantle
1.Remove wiper motor from vehicle
See Repair,
Wiper motor and drive rack.
2.Remove wiper motor gearbox cover.
3.Remove circlip and plain washer securing
connecting rod.
4.Withdraw connecting rod.
5.Withdraw flat washer.
6.Remove circlip and washer securing shaft and
gear.
7.Clean any burrs from gear shaft and withdraw
gear.
8.Withdraw dished washer.
9.Add alignment marks to yoke and gearbox for
reassembly.
10.Remove yoke securing bolts.11.Withdraw yoke and armature.
12.Remove brush gear assembly.
13.Remove limit switch.
Inspection and test
14.Check brushes for excessive wear, if they are
worn to 4,8 mm in length, fit a new brush gear
assembly.
15.Using a push type gauge, check that brush
spring pressure is 140 to 200 g when bottom of
brush is level with bottom of slot in brush box. Fit
a new brush gear assembly if springs are not
satisfactory.
16.Test armature for insulation and open- or
short-circuits. Use a 110 V 15 W test lamp. Fit a
new armature if faulty.
17.Examine gear wheel for damage or excessive
wear.
Key to wiper motor components
1.Flexible drive
2.Gearbox cover
3.Connecting-rod retaining washer and circlip
4.Connecting-rod
5.Flat washer
6.Gear shaft retaining washer and circlip
7.Drive gear8.Dished washer
9.Alignment marks - yoke to body
10.Yoke securing bolts
11.Armature and yoke
12.Brush gear assembly
13.Limit switch

84WIPERS AND WASHERS
2
OVERHAUL Assemble
Use Ragosine Listate Grease to lubricate gear wheel
teeth, armature shaft worm gear, connecting rod and
pin, cable rack and wheelbox gear wheels.
Use Shell Turbo 41 oil sparingly to lubricate bearing
bushes, armature shaft bearing journals, gear wheel
shaft and wheelbox spindles. Thoroughly soak felt
washer in yoke bearing with oil.
18.Fit limit switch.
19.Fit brush gear assembly.
20.Fit armature and yoke to gearbox using
alignment marks, secure with yoke retaining
bolts tightening to
23 Nm (17 lbf/ft).If a
replacement armature is being fitted slacken
thrust screw to provide end-float for fitting yoke.
21.Fit dished washer beneath gear wheel with
concave side towards gear wheel.
22.Fit gear wheel to gearbox.
23.Secure gear wheel shaft with plain washer and
circlip.
24.Fit larger flat washer over crankpin.
25.Fit connecting rod and secure with smaller plain
washer and circlip.
26.Fit gearbox cover and secure with retaining
screws.
27.Connect electrical leads between wiper motor
and limit switch.
28.To adjust armature shaft end-float, hold yoke
vertically with adjuster screw uppermost.
Carefully screw in adjuster until resistance is felt,
then back-off one quarter turn.

ELECTRICAL
11
REPAIR REV: 05/99 Refit
12.Fit new fuse.
13.Position instrument panel to fascia cowl area
and reconnect immobiliser warning light leads,
gearbox oil temperature lead, heated rear screen
leads, alarm LED plug lead, main harness
multi-plugs and speedometer cable,
14.Secure instrument panel to fascia cowl with 4
screws
See INSTRUMENTS, Repair,
Instrument panel.
15.Fit steering wheelSee STEERING, Repair,
Steering wheel.
16.Reconnect battery negative lead.
17.Fit battery access cover.
18.Fit LH front seat cushion.GENERATOR
Service repair no - 86.10.02
Remove
1.Disconnect battery.
2.Remove drive belt
See Auxiliary drive belt.
3.Unscrew 3 fixings, remove heat shield from rear
of generator, and disconnect electrical leads
from generator.
4.Remove generator bottom fixing bolt.
5.Remove long through bolt from top fixing and lift
generator from engine.
Refit
6.Fit generator to engine mounting bracket and
secure with top and bottom fixing bolts.
7.Connect electrical leads.
8.Fit heat shield.
9.Fit drive belt
See Auxiliary drive belt; Refit.
10.Reconnect battery.