1996 HONDA CIVIC Gauge connector

I
VTEC Control System
Troubleshooting Flowchart (cont'd)
VTEC PRESSURE SwlTCH 2PCONNECTOR
Wire side of female(€rmrnats
VTEC SOLENOID VALVE lPCONNECTOR
I r----'t I
ll ' ff---r'-'1
I
I
-L
Terminal side ofmale terminal
A/T LOW PRESSUREw/PAt{EL07406-0070300
NOTE: Keep measuring time as short aspossible because engine is running with noload (less than one minute).
PRESSURE GAUGEADAPTER07NAJ - P07010A
A/T PRESSURE I{OSE07406 - 0020201
ot
A/T PRESSURE HOSE.2,210 mm07MAJ - PY&llA andA/T PRESSURE ADAPTER07MAJ - PY,()120
6-4
(From page 6-3)
(To page 6-5)
Test the VTEC Pr6suro SwitchWiro:Nleasure voltage across the VTECpressure switch 2P connector.
. Rcpai. opon in tho wirebrtw.en VTEC pr6.urc switchand G101.. lf th. wir6 b OK, sub.thuto alnown-good ECM/PCM !ndracheck.
ls there baftery voltage?
Te3t the VTEC Solonoid V.lve:1. Turn the ignition switch OFF.2. Disconnect the VTEC solenoidvalve 1P connector.3. Check for continuity betweenthe VTEC solenoid valve 1Pconnector terminal No. 1 andbody ground.
ls there 14 - 30 0?
Te3t tho WEC Solonoid Vatvo:'1. Remove the VTEC pressureswatch and install the specialtool as shown, then reinstallthe VTEC pressure switch.2. Reconnoct the VTEC solenoidvalve 1P connector and VTECpressure switch 2P connector.3, Connect the tachometer (seesection 11).4. Stan the engine.5, Warm up engine to normaloperating temperature (cool,ing fan comes on).6. Check oil pressure at enginespeeds D16Y5 engine: 1,000and 3.000 rpm, D16Y8 engine:1,000,3,000 and 5,000 rpm.
ls pressure below 49 kPa(0.5 kgflcm,, 7 psi)?In.poct the VTEC aolonoid vllvols.c p.g. &6).
:(
t
I
t
:
t
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I

13. Remove the upper radiator hose' heater hose and
water bYPass hose
WATEREYPASSHOSEUPPERRADIATORHOSE
14.
HEATERHOSE
Remove the engine wire harness connectors and
wire harness clamps from the cylinder head and the
intake manifold.
o Four fuel injector connectors
. Engine coolant temperature (ECT) sensor con-
nector
a
a
a
ECT switch connector
ECT gauge sending unit connector
Throttle position sensor connector
Manitold absolute pressure (MAP) sensor con-
nector
Primary heated oxygen sensor (primary HO2S)
connector
Secondary heated oxygen sensor (secondary
HO2S) connector (D16Y7 engine)
Exhaust gas recirculation (EGR) valve lift sensor
connector (D16Y5 engine)
. VTEC solenoid valve connector (Dl6Y5, D16Y8
engrnes)
. VTEC pressure switch connector (D16Y5. D16Y8
engrnes,
. ldle air control (lAC) valve connector
15.Remove the spark plug caps and distributor from
the cylinder head.
Remove the uPPer bracket.
NOTE:
. Use a jack to support the engine before the
upper bracket is removed.
. Make sure to place a cushion between the oil
pan and the jack.
12 x 1.25 mm
74 N.m {7.5 kgf m.
sil lbl.ftl
UPPERBRACKET
'17. Remove the cylinder head cover'
CYLINDERHEAD COVER
(cont'd)
6-29

VTEC Control System
Troubleshooting Flowchart (cont,d)
VTEC PRESSURE SWITCH 2PCONNECTOR
Wire side of temaleterminals
OIL PRESSURE GAUGE(Comm.rcially avail.bte)
GAUGE JOINT ADAPTERSNAP.ON MT26.1710 x 1.0 ftm. Use new washer wheninstalling the sealing bott.
NOTE: Keep measuring time as shorr aspossible because engine is running witn noload lless than one minute).
6-52
(
VTEC SOLENOID VALVE lPCONNECTOF
Ir------r I
lLl.ll-r
II
It
Terminal side ofmale terminal
I
(From page 6-5l l
(To page 6-53)
Test tha VTEC P.es3uro SwitchWi.e:Measure voltage across the VTECpressure switch 2P connector.
Ropair opon in the wiro batwoenVIEC pr...urc switch and G lot .lf the wiro is OK, 3ubltitutr aknown-good ECM and rochack.
ls there battery voltage?
Test the VTEC Solenoid V.tve:1. Turn the ignition switch OFF.2. Disconnect the VTEC solenoidvalve 1P connector.3. Check for continuity betweenthe VTEC solenoid valve 1Pconnector terminal No, I andbody ground.
ls there 14 - 30 O?
Te3t the VTEC Sotonoid Vatve:'1. Remove the VTEC pressureswitch and install the specialtool as shown. then reinstallthe VTEC pressure switch.2. Reconnect the VTEC solenoidvalve 1P connector and VTECpressure switch 2P connector,3. Connect the tachometer (seesection 1l).4. Start the engine.5. Warm up engine to normaloperatrng temperature (cool-ing fan comes on).6. Check oil pressure at enginespeed of 1,000,3,000 and5,000 rpm.
ls pressure below 49 kPa(0.5 kgflcm,,7 psi)?Inipoct thg VTEC aolenoid valvel3ee P8go 6-54).
I

WATER BYPASS
HOSE
14. Remove the upper radiator hose, heater hose and
water bvpass hose.
HEATER
Remove the engine wire harness connectors and wlre
harness clamps from the cylinder head and the intake
manifold.
Four fuel injector connector
Engine coolant temperature (ECT) sensor connec-
tor
ECT gauge sending unit connector
ECT switch connector
ldle air control (lAC) valve connector
Manifold absolute pressure (MAP) sensor connec-
tor
Throttle position sensor connector
Primary Heated oxygen sensor (Primary HO2S)
connecror
VTEC solenoid valve connector
15.
a
a
a
a
a
\
16.
17.
Remove the spark plug caps and distributor form
the cylinder head.
Remove the upper bracket.
NOTE:
. Use a jack to support the engine before removing
the upp€r bracket is removed.
. Place a cushion between the oil panandthejack.
12 x 1.25 fin74 N.m 17.5 kgtm,
UPPER BRACKET
18. Remove the cylinder head cover.
{cont'd)
6-69

Special Tools
a\-Special Tools
R€f. No. I Tool NumberDsscriptionOty I Pagr Reference
O
@/n
@
@
@
A973X_041 _ XXXXX
07JAZ - 0010008
07PAZ - 0010100
07sAz - 001000A
07406 - 0040001
07406 - 0040304
Vacuum Pump/Gauge, 0 - 30 in.H9
Vacuum/Pressure Gauge, 0 - 4 in.Hg
SCS Service Connector
Backprobe Set
Fuel Pressure Gauge
Fuel Pressure Adapter,6 x 15 mm
I
I
1
2
1
I
11-251,256, 257 ,273,27 4, 283,284,
286, 288, 289, 291,
294,296,297
11-294,295
11-81
11-83
1't-230, 231, 234
11-230
ta
1n\Y
11-2

I
Engine Control Module/Powertrain Control Module (ECM/PCM)
t'96 - 98 Models,'99 - 00 Dl6Y5 engine with M/Tl
L
NOTE: lf th is svmptom is intermittent, check for a loose fuse No. 25 {METER 7.5 A) in the
underdash {use/relay box, a poor connection at ECM/PCM terminal A18, or an intermit
tent ooen in the GRN/ORN wire between the ECM/PCM (A18) and the gauge assemblv.
ECM/PCM CONNECTOR A I32PIPGl {BLKI
Wire side ot female terminals
ECM/PCM CONNECTOR A (32P}
Wire side of female terminals
(cont'd)
11-107
The Malfunc{ion Indicator Lamp
{MlLl never comes on (even lor
two secondsl atter ignition is
turned on.
Turn the ignition switch ON (ll).
- Repair short or open in thewile botwoen No. 25 {M€TERI
17,5 Altus€ and gau99 assem'
bty.- Replaco No.25 IMETERI (7,5
A)tuse.
ls the low oil pressure light on?
Try to start the engine.
Does the engine stan?
Check lor an open in the wiles
{PG linosl:1. Turn the ignition switch ON (ll).
2. ldeasure vo ltage betweenbody ground and ECM/PCMconnector terminals A10 andA23 individually.
Check tor an open in the wire ot
bulb (MlL line):1. Turn the ignition switch OFF.
2. Connect the ECM/PCM con-nector terminal A'18 to bodyground with a jumper wire.3. Turn the ignition switch ON (ll).
Repair open in the wire(s)
between ECM/PCM and G101(localod at the thetmostat hous_ingl that had more than 1.0 V.
ls thore less than 1.0 V?
Substituto . known-good ECM/PCM and recheck. It symptom/indication go6s away, roPlace
the origin.l ECM/PCM.
- Repair open in th€ wiresbetwoen ECM/PCM lAl8l andgaug6 a$embly.- Replace the MIL bulb,
ls the MIL on?
Substitute a known-good ECM/
PCM and .echeck. lf symptom/indication goes away, replacothe origin.l ECM/PCM.
268l011
12l3t5t61tIt192022232a
2527xt30
MrL I luanpen wrnrIGRN/ORN) I
!1,

PGM-FI System
Engine Control Module/Powertrain Control Module (ECM/PCMI
('96 - 98 Models,'99 - 00 Dl6Y5 engine with M/Tl (cont'd)
NOTE:. When there is oo Diagnostic Trouble Code (DTC) stored, the MtL wi

stay on if the SCSservace connector is connected and the ignition switch is on,. lf this symptom is intermittent, checklor:- A loose Fl E/M 115 A) fuse in the under hood luse/relay box- A loose No. 13 FUEL PUMP fuse (15 A) in the underdash fuse/relay box- An intermittent shon in the wire between the ECM/PCM (C7) and the service cnecKconnector- An intermittent short in the wire between the ECM/PCM (A18) and the gaugeassembly- An intermittent shon in the wire between the ECM/PCM {D4) and the MAp sensorAn intermittent short in the wire between the ECM/PCM (D10), the Tp sensor, theEGR valve l:ft sensor (D16Y5 engine) and/or the Fuel tank pressure sensor (,96Dl6Y8 engine (coupe), '97 016Y7 engine (coupe: KL model, sedan: KL (LX) modeli,'97 016Y8 engine {coupe: all models, sedan: KL modeti,'98,all models}- PGM-FImain relay. See the OBD ll scan tool or Honda PGM Tester user's manuals lor specitic operatinginstructions.
ECM/PCM CONNECTOR C 13lPI
Wire side of female terminals
(To page 11 109)
(To page 11,109)
11-108
The Maltunction Indicator Lamp(MlLl stays on o. comes on eftartwo s€conds,
Check the Oiagnoslic TroubleCode {DTC}I1. Connect a scan tool or HondaPGM Tester.2. Turn the ignition switch ON (ll).
3. Read the DTC with the scantool or Honda PGM Tester.
Go to troubleshooting p.oc€dur€s(se€ pago 11{11.Are any DTC{s) indicated?
Check the DTC by MIL indication:1. Turn the ignition switch OFF.2. Connect the SCS service con,nector to the service checkconnector.3. Turn the ignition switch ON (lli.
Repair opon ol short in wirebotwoen the ECM/PCM (C8)
and Data Link Connector.Go to troublelhooting proce-dure ls6e page 11-811.
Does the MIL indicate any DTC?
Try to start the engine.
Does the engine start?
Check for a short in the wire(SCS lin€l:1. Disconnect the SCS serviceconnector.2. Stop the engine and turn theignition switch ON {lli.3. Measure voltage between theECM/PCM connector terminalC7 and body ground.
Ropair short to body Iround inthe wire betweon ECM/PCM lCTland sorvice check connector.
ls there approx. 5 V?
scs tBRNI

Engine Control Module/Powertrain Control Module (ECM/PCM)
('95 - 00 Models except Dl6Y5 engine with M/T)
NOTE:. When there is no Diagnostic Trouble Code lDTC) stored, the MIL will staY on if the SCS
seruice connector is connected and the ignition switch is on.. lf this symptom is intermittent, check for:- A loose No. 25 (METER) {7.5 A) fuse in the underdash fuse/relay box- A loose Fl E/M (15 Alluse in the undeFhood fuse/relay box- A loose No. 13 FUEL PUMPfuse (15 A) in the under-dash fuse/relay box- An intermittent shon in the wire between the ECM/PCM (A18) and the gauge assem'
- an intermittent short in the wire between the ECM/PCM (C19) and the MAP sensor- An intermittent short in the wire between the ECM/PCM {C28), the TP sensor, the
EGR valve lift sensor (D16Y5 engine) and/or the Fuel tank pressure sensor ('96 D16Y8
engine (coupe),'97 D16Y7 engine lcoupe: KL model, sodan: KL (LX) model)"g7
Dt6Y8 engine (coupe: all mod;ls, sedanl KL model),'98-all models,'99-al' models''00-all models.- PGM'FI main relay. See the oBD ll scan tool or Honda PGM Tester user's manuals for specific operating
instructrons,
ECM,/PCM CONNECTOR A I32PI
Wire side of {emale terminals
The Mrlfunction Indicator LamP{MlL) never comes on {even tor
two seconds) after ignition is
turned ON lll).
Turn the ignition switch ON lll).
- Repair shott or open in thowire bstwoon No. 25 IMETER)l?.5 A)tuse and gauga tsom_blv.- Reolace No. 25 (METERI (7.5
Alluse.
ls the low oil pressure light on?
Try to start the engine.
Check for an opon in the wire orbulb (MlL line):1. Turn the ignition switch OFF.2. Connect the ECM/PCM con'
nector terminal A18 to bodyground with a iumper wire.
3. Turn the ignition switch ON (ll)
Does the engine start?
- Repair open in tho wire3
betwoon ECM/PCM (A18) andgaugo .*tembly.- Rool.ce the MIL bulb.
Substitute a known-good ECM/
PCM and rochoc&. lf sYmptom/indication goes sw6y, repl.ce
tho original ECM/PCM.Turn the ignition switch OFF.Inspect Fl E/M (15 A)fuse in theunderhood Iuse/relay box.
Rop.ir short in the wirc
betwo€n Fl E/M (15 A) luso
and PGM-Fl mrin rGl.y.Reol.ce Fl E/M (15 A)tusa.
lnspect No. 13 FUEL PUMP {15 A}
luse in the under-dash fuse/relay
- Reoair short in the wiro
between No. 13 FUEL PUMP
115 Al luse sod PGM-FI mainrelay.- Reolace No. 13 FUEL PUMP115 A) tuse.
(To page 11 112)
(cont'd)
11-111
.f,