1996 HONDA CIVIC steering rack

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Page 1104 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Steering Gearbox
Removal {contdl
Loosen the 14 mm flare nut and disconnect the feed
line.
Loosen the adjustable hose clamp and disconnect
the return hose.
Loosen the 16 mm flare nut and remove the re

Page 1105 of 2189

HONDA CIVIC 1996 6.G Workshop Manual )
Disassembly
t)
Steering Rack DisassemblY
NOTE:
r Before disassemble the gearbox, wash it off with sol
vent and a brush.
. Do not dip seals and O-rings in solvent.
1. Remove the steering gearbox (see

Page 1106 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Steering Gearbox
Disassembly (contd)
8. Remove cylinder lines A and B from the gearbox.
CYLINDER LINE gCYLINOCR LINE A
Drain the fluid from the cylinder fittings by slowly
moving the steering rack ba

Page 1107 of 2189

HONDA CIVIC 1996 6.G Workshop Manual t
t5.
16.
14. Assemble a 12 x 1.25 mm flange nut onto a 12 x 175
mm grade 10 flange bolt as shown.
NOTE: Wrap the tlange portion of the bolt with
vinyl tape to protect the cylinder.
12,mm FLANGE
BOLT1

Page 1108 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Steering Gearbox
Disassembly (contdl
22. Carelully pry the piston seal ring and O-ring off theprslon rack.
CAUTION| Be caletul not to damage the inside ofseal ring groove and piston edges when removi

Page 1111 of 2189

HONDA CIVIC 1996 6.G Workshop Manual )Reassembly
NOTE:
. clean the disassembled parts wrth a solvent, and dry them with compressed air. Do not dip the rubber parts in a sol-
vent.
. Always replace the O-rings and rubber seals with new on

Page 1115 of 2189

HONDA CIVIC 1996 6.G Workshop Manual )
Steering Rack Reassembly
25. Coat the piston seal ring guide with power steering
fluid, then slide it onto the rack, big end first
26. Position the new O-ring and new piston seal rlng on
the specia

Page 1116 of 2189

HONDA CIVIC 1996 6.G Workshop Manual Steering Gearbox
Reassembly {contd)
35. Install the new backup ring on the steering rack,then place the cylinder end seal to piston.
Grease the steering rack teeth, then Insen the steer-ing .ack into