1996 HONDA CIVIC Brake pedal

ldle Control System
ldle Speed Setting
Inspection/Adiustmenl
'96, '97 Dl6Y5. '96 - 00 Dl5Y8 sngine with M/T
NOTE:
. Before setting the idle speed, check the following
items:- The MIL has not been reported on.- lgnition timing- Spark plugs- Air cleaner- PCV system
o (Canada) Pull the parking brake lever up. Start the
engine, then check that the headlights are off.
1. Start the engine. Hold the engine at 3.000 rpm withno load (taansmission in neutral) until the radiatorfan comes on, then let it idle.
2. Connect a tachometer.
3. Disconnect the IAC valve connector.
4.lf the engine stalls, restart the engine with the accel-
erator pedal slightly depressed. Stabilize the rpm at1,000, then slowly release the pedal until the engineidles.
Check idling in no-load conditionsr headlights. blowerfan. rear defogger, radiator fan, and air conditioner
are not operating.
ldle spsed should be:
450 1 50 rpm
11-220
Adjust the idle speed, if necessary, by removing thecap and turning the idle adjusting screw.
NOTE; After adjusting the idle speed in this step,recheck the ignition timing (see section 23).
lf it is out of spec, go back to step 4.
IDLE
6. Turn the ignition switch OFF.
7. Reconnect the 2P connector on the IAC valve, then
do the ECM reset procedure.
8. Restart and idle the engine with no-load conditionsfor one minute, then check the idle speed.
NOTE: (Canada) Pull the parking brake lever up.Start the engine, then check that the headlights areoff.
ldle sp€sd should b€:
670 i 50 rpm IUSA)750 t 50 rpm {Canada}
9. ldle the engine tor one minute with headlights {Low)ON. and check the idle speed.
ldle speed should be:
750 :r 50 rpm
10. Turn the headlights off. ldle the engine for oneminute with heater fan switch at Hl and air conditioneron, then check the idle speed.
ldle speed should be:
810150 rpm
NOTE: lf the idle speed is not within specification,see Symptom Chan on page 11-84.

Emission Gontrol System
System Description
The emission control system includes a Three Way Cata-lytic Convener (TWC), Exhaust Gas Recirculation (EGR)
system,. Positive Crankcase Ventilation (pCV) system andEvaporative Emission (EVAP) Control system. The emis-sion control system is designed to meet federal and stateemission standards.*: D16Y5 engine
Tailpipe Emission
Inspestion
@@ Do not smoke during ihis procedure. Keepany open flame away from your work area.
1. Start the engine. Hold the engine at 3,000 rpm withno load (in Park or neutral) until the radiator fancomes on. then let it idle.
2. Connect a tachometer.
Check and, if necessary, adjust the idle speed (see
page 11-220 - 223).
Warm up and calibrate the CO meter according to themeter manufacturer's instructions.
Check idle CO with the headlights, heater blower,rear window defogger, cooling fan, and air condition-er off.
NOTE: (Canada) Pull the parking brake lever up.Start the engine, then check that the headlights areoff.
CO mete. should indicate 0.1% maximum.
NOTE: '98 Dl6Y5 engine - lf the idle speed incress-es to 8101 50 rpm, this means the EVAp system ispurging the canister. To stop the purging temporari-ly. raise the engine speed above 1,000 rpm with theaccelerator pedal, then slowly release the pedal.
11-252
eFORWARD -
Three Way Catalytic Converter
(TWCI
Doscription
The Three Way Catalytic Converter (TWC) is used toconven hydrocarbons (HC), carbon monoxide (CO), andoxides of nitrogen (NOx) in the exhaust gas to carbondioxide (COr), dinitrogen (N,) and water vapor.
D15Y5, D16
, engine:
'99 - 00 D16Y8, 81642 engine:
ENGINE SIDE
t

Glutch Master Gylinder
IRemovaUlnstallation
CAU'NON:
. Do not sDill brake lluid onthevehicle;it may damage
the paint; if brake fluid does contact the paint, wash
it off immediatelY with water.
. Plug the end ofthe clutch line and reservoir hos€ with
a shop towelto prevent brake tluid from coming out
1. The brake tluid can be removed from the clutch
master cylinder reservoir with a syringe
2. Disconnect the clutch line and reservoir hose from
the clutch master cylinder.
19N.m 11.9 kgf.m,14 tbf.ttl
[.
3. Pry out the lock pin, and pull the pedal pin out
the yoke. Remove the nuts
NUTS8 x 1 .25 mm13 N.m {'1.3 kgt.m,9.4lbf ft)
)
of
CLUTCH LINE
iffi,
4. Remove the clutch master cylinder.
CLUTCH MASTER CYLINDER
lnstall the clutch master cylinder in the reverse
order of removal.
NOTE: Bleed the clutch hydraulic system {see page
12-61,
12-5

Slave Gylinder
Removal/lnstallation
CAUTION:
. Do not spill brake tluid on the vehicle; it may damage
the paint; if brake fluid does contact th€ paint, wash
it off immodiatoly with water,
. Plug the end ot the clutch line with a shop towel to
prevsnt brake fluid from coming oul.
-61'srp", High Temp Urea crease (p/N
08798 - 90021.
: Brake Assembly Lube or equivalent rubber
grease.
1. Disconnect the clutch line from the slave cvlinder.
2. Remove the slave cylinder from the clutch housing.
12-6
3. Install the slave cylinder in the reverse order of
removal.
NOTE: Make sure the boot is installed on the slave
cvlinder.. CLUTCH LINE15 N.m (1 .5 kgf.m, 1 1 lbf.It)
SLAVE CYLINDER
-G4(P/N 08798- 90021
8 x 1.25 mm22 N.m 12.2 kgl.n,16 lbl.lt)
:^..:i!!!!! :l
(Brak€ AssemblyLubol
Bleed the clutch hydraulic system.
a Attach a hose to the bleeder screw, and suspend
the hose in a container of brake fluid.
. Make sure there is an adequate supply of fluid at
the clutch master cylinder, then slowly pump the
clutch pedal until no more bubbles appear at the
bleeder hose.
. Refill the clutch master cylinder with fluid when
done.
. Always use Genuine Honda DOT 3 Brake Fluid.
Using a non-Honda brake fluid can cause corro-
sion and decrease the life of the system.
. Confirm clutch operation, and check for leaking
flu id.

Transmission Assembly
I
Removal
@. Make sure iacks and safety stands are placed prop€dy,
and hoist brackets are atlach€d to correct position on
the enginc.
. Apply parking brake and block rear whosls so car will
nol roll olf stands and lall on you while working under
it.
CAUTION: Use fender covers to svoid damaging painted
surfaces.
1. Disconnect the negative {-) cable first, then the pos-
itive (+) cable from the battery'
Drain transmission oil {see page 13-3).
Remove the intake air tube. intake air duct and air
cleaner housing assembly (see section 5).
Disconnect the starter motor cables, transmission
ground wire and back-up light switch connector.
6x1.0 mm BACK-UP LIGHT
9.8 N.m (1.0 ksf.m, 7.2 lbI.ft) swlTcH CoNNECTOR
8x 1 .25 mm8.8 N.m {0.9 kgt.m,6.5 lbf.ftl
\
ARTER
5. Remove the wire harness clamps.
vssCONNECTOR
6. Disconnect the vehicle speed sensor (VSS) connec-
ror.
Remove the clutch line bracket, clutch line clamp,
and slave cvlinder.
CAUTION:
. Do not opsr.te tho clutdh pedal once the 3lavc
cylindor has b6on romoved.
. Tske care not to bend tha clutch lin6.
7.
(cont'd)
13-5

I
PCM CONNECTOR B {25P1 {cont'dl
Terminal NumberSignalDescriptionMeasuring Conditions/Terminal Vohage
811SHBShift control solenoid valve B
control
In 1st gear and 2nd gear in -q1, q11 position,
and in E] position: Battery voltage
In 3rd gear and 4th gear in lD.J, [Dr- position: 0 V
B't2SLUInterlock controlWhen ignition switch is ON (ll), brake pedal
deoressed and accelerator Dedal released: 0 V
813D4 INDD4 Indicator light controlWhen ignition switch is first turned ON (ll):
Battery voltage for two seconds
In E position: Baftery voltage
B't 4NMSGMainshaft speed sensor groundAlways: 0 V
E tcNMMainshaft speed sensor signal
input
Depending on engine speed: Pulsing signal
When engine is stopped: 0 V
816ATP RAy'T gear position switch Eposition signal input
InE position: 0V
In other than E position: Battery voltage
817ATP 2A/T gear position switch E posi-
tion signal input
InE position: 0V
In orher than E position: Battery voltage
818 to 821Not used
s22NCSGCountershatt speed sensor groundAlwaysr 0 V
B23NCCountershaft speed sensor signal
input
Depending on vehicle speed: Pulsing signal
When vehicle is stopped: 0 V
B24ATP D4Ay'T gear position switch lor posi-
tion signal input
InEposition:0V
In other than 6 position: 5 V
ATP NPA,/T gear position switch E and
N position signals input
InE and E positions: 0V
In otherthan E and N] positions: Battery voltage
PCM CONNECTOR C {31P)
Terminal NumberSignalDescriptionMeasuring Conditions/Terminal Voltage
Cl to C6- see section 11 -
c1Service check signalWith ignition switch ON (ll) and service check
connector oDen; 5 V
With ignition switch ON (ll) and service check
connector connected with sDecial tool: 0 V
C8 to Cg- see section 11 -
c10VBUBack-up power systemAlways battery voltage
C11 to C31- see section '11 -
PCM CONNECTOR D (16P}
Terminal NumberSignalDescriptionMeasuring Conditions/Terminal Voltage
Dl to D4- see section 11 -
D5STOP SWBrake switch signal inputBrake pedal depressed: Battery voltage
Brake pedal released: 0 V
D6 to D16- see section 1 l -
14-43

PCM Terminal Voltage/Measuring Conditions ('99 - 00 Models)
A/T Control System
The PCM terminal voltage and measuring condjtions are shown for the connector terminals that are related to the A//T con-trol system, The other PCM terminal voltage and measuring conditions are described in section ,11.
PCM Connoctor Tgrminrl Locations
PCM CONNECTOR A {32PI
PCM CONNECTOR 8 (25P}
Terminal NumbelSignalDescriptionM€asuring Conditions/Terminal Voltage
A105L5Service check signalWith ignition switch ON (ll) and service check
connector open: Approx, 5 V
With ignition switch ON (ll) and service check
connector connected with sDecial tool: 0 V
A14D4 INDE indicator light controlWhen ignition switch is first turned ON (ll):
ApDrox. 10 V for two seconds
In E position: Approx. 1O V
428ILUInterlock ControlWhen ignition switch ON (ll), brake pedal
depressed, and accelerator pedal rereaseo:
Battery voltage
A.32STOP SWBrake switch signal inputBrake pedal depressed: battery voltage
Brake oedal released:0 V
Terminal NumberSignalDescdptionMeasuring Condhions/Torminal Voltag6
B1!GP1Power supply systemWith ignition switch ON (ll): Battery voltage
With ignition switch OFF: 0 V
PGlGround
B8LS AMLinear solenoid power supply
negative electrode
With ignition switch ON (ll): Pulsing signal
B9IG P2Power supply systemWith ignition switch ON (ll): Baftery voltage
With ignition switch OFF: 0 V
810PG2G rou nd
917LS APLinear solenoid power supplypositive electrode
With ignition switch ON (ll): Pulsing signal
B20Ground
VBUBack-up power supplyAlways battery voltage
822Ground
\
14-46

SYmPtom
E indicator light does not come on tor two seconds after ignition
switch is first turned ON {ll}.
E indicator light is on constantly (not blinking) whenever the ignition
switch is ON (ll).
Shift lever cannot be moved from @ position with the brake pedal
depressed.
Inspection Ref. Page
11-16
14-78
Inspection't4-79
lf the self-diagnostic l-d indicator light does not blink, perform an inspection according to the table below.
NOTE: lf a customer describes the symptom for code Pl706 {6), it will be necessary to recreate the symptom by test-driv-
ing, then recheck the DTC.
14-53