1996 HONDA CIVIC replace

PGM-FI System
Primary Heated Oxygen Sensor (Primary HO2SI (sensor l)
(Dl6Y5 engine with M/T) (cont'd)
(From page 1l-147)(From page 11 147)
(To page 11 149)
{GRN/BLK}
(GRN/8I-K}
(To page 11-149)
11-148
Substitute a known-good ECMand rechock. tf symptom/indicr-tion goes away, replace the origi-nalECM.
Check for a short in the wire llP+lin6):1. Disconnect the 8P connectorIrom the Primary HO2S (Sen-
sor 1).2. Check tor continuity betweenbody ground and ECM connec-tor terminal C25.
Repair short in the wiro botweenthe Primarv HO2S {Sensor 1} andECM {C25}.
Replace th€ Primary HOzS {Sen-sor 11.
| 2 3ra1a9to
tl 12t516111a
p ffi;r, w''.""i0"or.I lemate lerml
ls there more than 5.0 V?check the EcM:1. Turn the ignition switch OFF.2. Disconnect the 8P connectorfrom the Primary HO2S (Sen-
sor 1).3. Turn the ignition switch ON (ll).4. Measure voltage between ECN4connector C25 and D11.
ls there more than 5.0 V?
Check the ECM input voltage llP-/vS-linel:1. Start the engine. Hold theengine at 3,000 rpm with noload (transmission in neutral)untilthe radiator fan comes on,then let it idle.2. Measure voltage between ECMconnector terminals C24 andDt1.
Subslitute a known-good ECMand rgcheck. It symptom/indica-tion goes away, repl.ce the origi-nal ECM.
ls there 2.6 2.8 V?Check th6 ECM output voltage(VS+ linel:Measure voltage between ECMconnector terminals C25 and D11.
7a9t0It 12t3t6'11ta
VS+{WHT}sG2
235
,9 ,101l12
l3'tat515
1 2i35a9t0't2'ttt5ttrl22
VS+{WHT)sG2
23
6lt9ll1315

(From page 11 148)(From page 11'148)
Roplac€ th€ Primary HOzS (Sen'
sor 11.ls there lessthan 2.8 V?
Substitute a known-good ECM
and recheck. lf symptom/indica'
tion goes awav, replace th€ odgi'
nalECM.
Check the ECM oulput voltage
(lP+ linel:Measure voltage between ECM
connector terminals C23 and D11
Substitute a known-good ECM
and recheck f symptom/indica-
tion goes awaY, replace the origi_
nal ECM.
ls there more than 0.4 V?
Check the ECM:1. Turn the ignition switch OFF.
2. Disconnect ECM connector C(31Plfrom the ECM.
3. Check for continuity between
body ground and ECM con-
nector terminal C23
Check fot an oPen in tha wire
llP+ linel:1. Turn the ignition switch OFF.
2. Disconnect the 8P connoctor
from the Primary HO2S (Sen-
sor'l).3. Check for continuity between
the PrimarY HO2S (Sensor 1)
8P connector terminal No. 7
and ECM connector termrnal
c23.
Repair open in the wire belween
ECM {C231 and Primary HO2S
{Sensor 11.
Substitute a known_good ECM
and r6check. lf symPlom/indica'
tion goos away, replace the odgi-
nalECM.
Check for a short in the wire llP+
line):1. Disconnect the 8P connector
from the Primary HO2S {Sen'
sor 1),2. Check for continuity between
body ground and ECM con-
nector terminal C23.
Repair short in lhe wire belween
the Primary HO2S (Sensor 'l) dnd
ECM {C23).
Replace the Primary HO2S (Sen'
sor 1).
sG2(GRN/BLKI
Wire side offemale termanals
PRIMARY HO2S(SENSOR 1l8PcoNNECTOR lC1a5l
lP+(BLK)
Wire side of
female termrnalsof femaleterminals
NO
(cont'd)
123a68910
111213141516171822
2125a30
I lP+
6) tBrK)
ECM CONNECTOR C {31P}
23a67II10
1112131l15161118,422
232a25A30
A lP+Ij/ IBLK)
11-149

PGM-FI System
l:in1.".fy Heated Oxygen Sensor (primary HO2SI (sensor 1l(D16Y5 engine with M/D (cont'd)
The scan toor indicates Diagnosti" -Tl:y|* code (DTC) pl164: A range/performance probrem in the primaryHeated Oxygen Sensor (primary HO2S) (Sensor 1)circuit.
The scan tool indicates Diagnostic Trouble Code (DTC) p1165: AHeated Oxygen Sensor (primary HO2S) (sensor 1) circuit.
range/performance problem the pnmarv
The MIL has beon reponed on.DTC P1164 is stored.
Problem Verilication:1. Do the ECM Beset Procedure.2. Start the engine. Hold theengine at 3,000 rpm with noload (transmission in neutral)untilthe radiatorfan comes on.3. Connect the SCS service con-nector.4. Test-drive in 4th gear. Startingat 1,600 rpm, accelerate usingwide open throttle for at least 5seconds. Then decelerate tor atleast 5 seconds with the throttle completely closed.
Intgrmittent failure, syrtem b OKat this time. Check tor Door con-noctions or loose wires at C1a5(Primary HO2S. Senso.

andECM.
ls DTC Pl164 indicatedT
- The MIL has been reoorted on.- DTC P1165 is stored.
Intermittent l.iluro, system b OKat lhis time. Ch€ck tor poor con-noctions or loose wir6 at Ci45(Prioary HO2S, Sen3or 1l .ndECM.
ls DTC P1165 indicated?
Replace the P.imary HO2S (S6n-sor 11.
Problem Vo.ification:1. Do the ECM Reset Procedlre.2. Start the engine. Hotd theengine at 3,000 rpm with noload (transmission in neutral)until the radiator fan comes
3. Connect the SCS service con,nector.4. Test-drive u nder followingconditions.- 55 mph steady speedTransmission in 5th gearUntil readiness code comes
1 1-150

PGM-FI System
I
a
a
9ggoqOfry Heated Oxygen Sensor (Secondary HO2S) {sensor 2l('96 - 98 Models; '99 - 00 D16YS engine with M/Tl
The scan tool indicates Diagnostic Trouble Code (DTC) PO'138: A high voltag€ problem in the Secondary HeatedOxygen Sensor (Secondary HO2SI (sensor 2) circuit.
SECONDARY HO2S ls.nsor 2l4P CONNECTOR C125 tc782t*
JUMPER WIRE
sHo2sIWHT/RED}
sHo2sG(RED/YEL)(GRN/WHT)*(GRN/BLK)*'
Wire side of female terminals
ECM/FCM CONN€CTOR D Il6PI
sH()2sG{YEL/RED){GRN/BLK}'
JUMPER WINE
Wire side of female terminals
'i D16Yg engine*1i Dl6Y5 engine
- Ths MIL ha3 bcen r6port.d on.- DTC m138 i. 3tored.
Problem vorilication:1. Do the ECM/PCM Reset Pro-cedure.2. Start the engine. Hold theengine at 3.000 rpm with noload (in Park or neutral) untilthe radiatorfan comes on.3. With the scan tool, ch€cktheSecondary HO2S {Sensor 2)outputvoltageat 3,000rpm.
Into.mittant failurc, sy3tem b OKrt thi3 tims. Ch6ck tor poor con-n6clionr or loo3€ wiroa at C13'l*(locat d und6r right lido of dr'h),C/€2r (loc.tod und€r middle old.rhl, C125 {C782lr (Socond.ryHO2S S6n3or 2) .nd ECM/PCM.
Chcd( for rn open in the Socond!ryf|o2s:1. Turn the ignition switch OFF.2. Disconnect the SecondaryHO2S (Sensor 2) 4P connector.3. Connect the Secondary HO2S(Sensor 2) 4P connector ter-minals No. 1 and No.2 with aJUmper wire.4. Tu.n the ignition switch ON (ll).5. Chock the Secondary HO2S(Sensor 2) output vollage withthe scan tool.
ls there 0.6 V or more?
Check tor an open in the wiro(SHO2S lin6l:1. Turn th6 ignition switch OFF.2. Connect ECM/PCM connectorterminals D14 and D13 with ajumper wire.3. Turn the ignition switch ON {ll}.4. Check the Secondary HO2S(Sensor 2) oltput voltagewith the scan tool.
Rapair op.n in the wiio botw.onECM/PCM lD13 and/or Dlal andS.cond.ry HO2S ls€nsor 21.
ls thore 0.6 V or more?
Subslituto a known-good ECM/PCM .nd rccheck. lt symptom/indication goe! rway, replacethe original ECM/PCM.
11-154

PGM-FI System
a
a
Heated Oxygen Sensor (HO2S) Heater
('96 - 98 Models,'99 - 00 D16Y5 engine with M/T) (cont'dl
PRIMARY HO2S {SENSOR 1I 4P CONNECTOR{c1231SECONDARY HO2S {SENSOR 2} 4PcoNNECTOR 1C125)r
r-l --'1
ll i2l
f;T;ttcl|BLK/ &)YELI Y
Wire side of fomale lerminals
SECONDARY HO2SISENSOR 2) 4P CONNECTOR{c78ilf
IBLK/WHT)
Wire side of lemale terminals
(From page 11-157)
Wire sid€ ot temale terminals
SO2HTC(BLK/WHTI* PO2SHTC{BLK/WHTI
*: P0141*+: Dl6Y8 engine
11-158
(From page 11-157)
Check tor an op6n or 3hoft in thewire {lGl lin6):Measure voltage between theHO2S 4P connector terminals No.3(D16Y8 engine: No. 4) and bodyground.- Repair open or shon in thewire between Primary HO2Slson.or 1), {No. 15 ALTERNA-TOR SP SENSORI (7.5 Al fuseand Secondary HO2S, Sonsol2t,.- Replace the No. 15 ALTERNA-TOR SP SENSOR 17.5 A) tuse.Check for an open in the wireIPO2SHTC, SO2SHTC' linel:1. Turn the ignition switch OFF.2. Reconnect the HO2S 4P con-nector.3. Disconnect the ECM/PCM con-nector A (32P).
4. Turn the ignition switch ON (ll).
5. Measure voltage between theECM,/PCM connector terminals46 and 410 {A5 and A10)*.
Ropail opan in the wire b€twoenECM/PCM lA6, A5l* and HO2S{Primary, Secondary+1.
ls there 0.1 V or less?
Substitute a known-good ECM/PCM and recheck. ll symptom/indication goes awry, repbcetho origin.l ECM/PCM.
ECM/PCM CONNECTOR A I32P)
so2sHrc ItBLK/WH0.J
pozsxtc E/
IBI-K/WHTI ^,-----{v}-|.=,|I
PG1IBLK}3u I JsTgT roll12r3t5t6Ittar920z2l 2321
25272A2i3o
Check tor a short in the wire{PO2SHTC. SO2SHTC* line):'1. Turn the ignition switch OFF.2. Disconnect the ECM/PCM con-nector A (32P1.
3. Check for continuity betweenthe ECM/PCM connector termi-nal 46 (A5)* and body ground.
Repair short in thg wire betwe€nECM/PCM lA6, A5*l .nd HO2S(P.im.ry, Socondary*).
Substitute a known-good ECM/PCM and recheck. It symptom/indicetion goes away, rophcethe original ECM/PCM.

PGM-FI System
Heated Oxygen Sensor (HO2S) Heater
('99 - 00 Models except D16Y5 engine with M/T)
(From page 11-159)
Substitute a known-good ECM/PCM and recheck. lf symptom/indication goes away, replacethe origin.l ECM/PCM.
(cont'dl
PRIMARY HO2S ISENSOR 1I 4P CONNECTOB{c123)SECONDANY HO2S ISENSOR 2} 4PcoNNECTOR (C125)*
-r--r ,
lr zl
-f-13 4llc'l L--r-J-r
relxr p1YELI Y
Wire side of temale terminals
SECONDARY HO2S(SENSOR 21 4P CONNECTOR{c782}rr
IG1 IBLK/WHT)
NO
Wire side of female telminals
ECM/PCM CONNECTORS
Wire side of female terminals
ECM/FCM CONNECTORS
*: P0141**: Dl6Y8 engine
1 1-1 60
Check for an open in the wires{lGl* line}iMeasure voltage between the primary HO2S 4P connector terminalNo. 3 (D16Y8 engine: No. 4) andbody ground.- Repeir open or shon in thewire between Primary HO2Slsensor 1), {No. 15 ALTERNA-TOR SP SENSOR) (7.5 A) fus€and Secondary HO2S, Sensor2t,.- ReDlace the No. 15 ALTERNA-TOR SP SENSOR {7.5 A tuse.
ls there battery voltage?
Check ,or an open in the wires(PO2SHTC, SO2SHTC' linel:1. Turn the ignition switch OFF.2. Reconnect the HO2S 4P con-nector,3. Disconnect the ECN4/PCM connector C (31Pi (ECM/PCM con-nector A (32P))i.
4. Turn the ignition switch ON (lli.
5. Measure voltage between theECM/PCM connector terminals82 and Cl 182 and AB)*.
Reprir open in the wirc betwo€nECM/PCM (Cl, A8i) and HO2S(Primary, Secondary+).
ls there 0.1 V or less?
(From page 11 l59i
Check tor a short in the wiresIPO2SHTC, SO2SHTC* linel:1. Turn the ignition switch OFF.2. Disconnect the ECM/PCM con-nector C (31Pi (ECM/PCM connector A (32P)i*.
3. Check tor continuity betweenthe ECM/PCM connector terminal C1 {A8)* and body ground.
Repai. short in the wire b€tweenECM/PCM lcl, A8.l and HO2S(Pdmery, Secondary*1.
Substitute a known-good ECM/PCM end recheck. lf symptom/indication goes away, replacethe o.iginal ECM/PCM.
Wire side of female terminals

Heated Oxygen Sensor (HO2SI Heater (Dl6Y5 engine with M/Tl
The scan tool indicates Diagnostic Trouble Code (DTC) P1166: An electrical problem in the Primary Heated
Oxygen Sensor (Primary H02S) Heater system.
PRIMABY HO2S ISENSOR 1I 8P CONNECTOR
Terminal side ofmale terminals
I(cont'd)
11-161
- The MIL has been lePorted
- DTC Pl166 b stored.
Problem verilication:1. Do the ECM Reset Procedure.
2. Start the engine.
Intermitlent failura, sYstem b OK
at this time (te3t drive maY be
ngcessary). Check for poor con-
nections or loose wires between
C145 (Primary HO2S, Sen3or 1l
end ECM.
ls DTC P'l166 indicated?
Check the Primary HO2S (Sensot
1l resistence:1. Turn the ignition switch OFF
2. Disconnect the Primary HO2S(Sensor 1) 8P connector.
3. At the Primary HO2S (Sen
sor 1), measure resistance
between No. 1 and No. 2 ter_
Replace lhe Primery HO2S (Sen-
sor 11.ls there 2 13 O?
Check for a shorted PrimarY
HO2S lsensor 1):Check for continuity between
body ground and each terminal.
Check for a shorted PrimarY
HO2S {S€nsor 1l:
Check for continuity between ter'
minal No. 1 and terminals No.3,
4, 6, 7 and 8 individually.
ls there conlrnuily?
(To page 11'162)

PGM-FI System
I
a
a
Ch6ck the PO2SHTC circuit:1. Start engine and keep enginerpm at idle.2. At the engine wire harness,measure voltage betweenPrimary HO2S (Sensor 1) 8Pconnector terminal No. 1 terminal and body ground.
Check for an open in the wire(PG linellMeasurc voltage between PrimaryHO2S (Sensor 1) 8P connector ter-minals No. l and No.2.
ls there morethan 5 V?
Repair opon in the wi.o bEtwoonthe HO2S.nd G101 (located atth.rmonat housingl.
ls there more than 5 V?
Substitule a known-good ECM.nd .echeck. lt 3ymptom/indica-tion 906! rwry, roplace the origi-nal ECM,Check lor a short in the wire
{PO2SHTC line):1. Turn the ignition switch OFF.2. Disconnect ECM connector A(32P)trom the ECM.3. Check for continuity betweenECM connector terminal 46and body ground.
Ropair 3hort in tho wire betwoenthe ECM {46} and the Prim.ryHO2S lson3or 11.
Check for an open in the wire(PO2SHTC linel:Check for continuity betweenECM connector terminal 46 andthe Primary HO2S (Sensor 1)8Pconnector terminal No. 1.
Repair opsn in the wir6 botweenECM {A6} .nd the Primary HO2Slsonror 1).
Substituto a known-9ood ECMand rech6ck. lf symptom/indica-tion goes away, replace the origi-nal ECM.
Heated Oxygen Sensor (HO2S) Heater (Dl6Y5 engine with M/Tl (cont'd)
(From page 11-161)PRIMARY HO2S (SENSOR 1} 8P CONNECTOR {Cl45I
PO2SHTC{BtK/WHT)
PO2SHTCIALK/WHTI
ECM CONNECTOR
female terminals
11-162
\.
!
\
A {32P}
o
6I9l roIt
12t3l5t61't8t9a221 232a
252'2aEito,1| ---