Page 1570 of 2189

Starting System
Starter Replacement
1.Make sure you have the anti-theft code for the
radio, then write down the frequencies for the
radio's preset buttons ('99 - 00 models).
Disconnect the battery negative cable.
Disconnect the starter cable from the B terminal on
the solenoid, then disconnect the BLK trHT wire
from the S terminal.
MOUNTING BOLT44 N.m l/t.s kgf.m. 32 lbf.ft)
S TERMINAL
MOUNTING BOLT6,1 N.m {4.5 kstm.32lbtftl
MOUNTING NUT9 N,m {0.9 kgl.m,6.s lbtftl
B TERMINAL
4. Remove the two bolts holding the starter, then
remove the starter.
lnstall in the reverse order of removal.
NOTE: When installing the staner cable, make sure
that the crimped side ofthe ring terminal is facing out.
TERMINAL
Connect the battery positive cable and negative cable
to the battery.
Enter the anti-theft code for the radio, then enter the
customer's radio station presets ('99 - 00 models).
7.
Crimped side of ring
23-100
Starter Reassembly
'1. Pry back each brush spring with a screwdriver, then
position the brush about halfway out of its holder.
and release the spring to hold it there.
Install the armature in the housing. Next, pry back
each brush spring again, and push the brush down
until it seats against the commutator, then release
the spring against the end of the brush.
aw
3. Install the end cover on the brush holder.
ERUSH HOLDER
Page 1571 of 2189

-Performance Test
NOTE: Before staning the following checks. disconnect
the wire from terminal M. and make a connection as
described below using as heavy a wire as possible (prefer-
ably equivalent to the wire used for the car).
Pull-in CoilTest:
Connect the battery as shown, lf the staner pinion pops
out. it is working proPerly.
CAUTION: Do not leavo tho batterv connost€d for more
than 10 seconds.
Hold-in Coil Test:
Disconnect the battery from the M terminal' lf the pinion
does not retract, the hold-in coil is working properly.
CAUTION: Do not loavc lhe battsry connected for mot6
than 10 ssconds.
Retracting Tosi:
Disconnect the battery also from the body. lf the pinion
retracts immediately, it is working properly.
GAUTION: Do not loave the baftery conn€ctod tor more
than 10 seconds.
Startor No-load Tost:
Clamp the starter firmly in a vise.
Connect the starter to the battery as described in
the diagram below, and confirm that the motor
starts and keeps rotating.
1.
3, lf the electric current and motor speed
specifications when the battery voltage is
the starter is working ProPerly.
Specifications:
80 A or less (Electric current),2,600 rpm or more
(Motor-speed)
meet the
at 11.5 V,
23-101
Page 1579 of 2189

Jlgnition Control Module (lCMl Input Test
NOTE:
. See section 1'l when the malfunction indicator lamp
(MlL) turned on.
. Perform an input test for the ignition control module
(lCM) after finishing the fundamental tests for the
ignition system and the fuel and emissions systems
1. Remove the distributor ignition (Dl) cap, the distrib-
utor ignition (Dl) rotor and the leak cover (TEC).
2. Disconnect the wires from the lCM.
HITACHI:
BLK/YEL
TEC:
Turn the ignition switch ON (ll). Check for voltage
between the BLK/YEL wire and body ground.
There should be battery voltage.
. lf there is no battery voltage, check the BLK/YEL
wire between the under-dash fuse/relay box and
rhe lcM.
. lf there is battery voltage, go to step 4.
Turn the ignition switch ON (ll). Check for voltage
between the wire*r and body ground
There should be battery voltage.
. lfthere is no battery voltage, check:
- the ignition coil.
- the wire*1 between the ignition coil and the
tcM.
. lf there is battery voltage, go to step 5
*1: BLU' wire (HITACHI)
WHT/BLU wire (TEC)
Disconnect the EcM/PCM connector A (32P). Check
for continuity on the YEUGRN wire between the
ECM/PCM and the lCM.
There should be continuity.
Check for continuity on the YEUGRN wire to body
ground.
There should be no continuity.
Check for continuity on the BLUl wire between the
test tachometer connector and the ICM
There should be continuitY.
Check for continuity on the BLUl wire to body ground.
There should be no continuity.
lf all the tests are normal, replace the ICM
7.
23-109
Page 1582 of 2189
Charging System
Component Location Index
UNDER.HOOD FUSE/RELAY BOX/*Has replaceable ELECTRICAL LOAD II DETECTOR (ELD) UNIT '
Troubleshooting, page 23-1 14Replacement, page 23-120Bectifier Removal, page 23,121Rectifier Test, page 23-122Rear Bearing Replacement, page 23-j24
*ELD unit: USA
CHARGING SYSTEM LIGHT(ln the gauge assembly)Test, page 23- l14
BATTERYTest, page 23-91
ALTERNATOR BELTInspection and Adjustment, page 23-t25
[]
23-112
Page 1583 of 2189
Circuit Diagram
IJNDER HOOD FUSEi RELAY BOX
-
BATTERY
LGNlTIONSWITCH
I
,'-F\I BAT I Gl /
\l_/
I
GRN/RED
I
N0.41 (80A) ,-a No 42 (40A)
ECM/PCM
f7
IWHT/RED
CHARGINGSYSTEMLIGHTI
TWHTi BLU
1323-1
ALTERNATOF
Page 1584 of 2189

Charging System
Troubleshooting
lf the charging system light does not come onthe order listed below:
1. Baftery (see page 23-91)
2. Charging system light
3. Voltage
4. Alternator control system (USA)
5. Alternator/regulator
Charging Systom Light Test
or does not go off, or the battery is dead or low, test the following items in
ALTERNATOR 4P CONNECTORIUSA)
Wire side offemale terminals
IG(8LK/YEL}
ALTERNATOR 3P CONNECTORlC.nadal
Wre side oftemale terminals
[ ]: Canada
23-114
Charging Svstem Light Check-l :lvlake sure the charging systemlight comes on.
Check for a blown No. 15 t7.5 A)fuso .nd a blown charging sys-tom light bulb. ll the fuse .ndbulb .re OK, ropair the open inth6 WHT/BLU wi16.
Does the charging systemlight come on?
Charging System Light Chec*-2:Start the enoine.
Does the charging systemlight go off?
Volta96 ChecklMeaslre the voltage at the No. 1lNo. 2l terminal of the 4P [3Plcon-nector with the ignition switch ONflr).
R6p.ir the op6n in the BLK/YELwire b€twsen tho altornator andund€r-dash tuso/.glay box.
ls there battery voltage?
Page 1586 of 2189

Charging System
Troubleshooting (cont'd)
Alternator Control System Test (USA): ,96 - 98 modets, ,99 _ 00 Dl6y5 (M/Tl engine
NorE: Before testing. check proper operation of the ELD by confirming with the MrL {see section r 1).
BATTERY
CAUTION: Be 3ure to use a voltmot€.with its plus terminal connected to b.t-tery plus and its minus terminal to the{P connectoi tgmrinal No. 2.c
{WHT/GRNt
Wire side oIfemale terminals
ALTERNATOR.P CONNECTOB
Check for a 3hort in the circuitIALTC linel:1. Reconnect the 4P connectorto the alternator,2. Stan the engine, and turn theheadlights {high beam) ON.3. Measure voltage between the4P connector terminal No. 2and the positive terminal ofthe battery.
ls there 1V or less?
Check for rn opon in tha wire(ALTC linol:1. Turn the headlight and igni-tion switch OFF.2. Disconnect the 32P connectortrom the ECM/PCN4.3. Check tor continuity betweenthe ECM/PCM 32P connectorterminal No. 19 and alternator4P connector terminal No. 2.
Bspair open in thg wire lrstweenthe rhern.tor .nd ECM/PCM.
Check for short in the wire (ALTClinel:1. Turn the headlight and ignition switch OFF.2. Disconnect the 32P connectortrom the ECM/PCM.3. Check tor continuity betweenthe ECM/PCM 32P connectorterminal No. 19 and bodyground.
Subslitute a known-good ECM/PCM, .nd .och6ck.It p.escribod vohago i! now avail-able, replace the original ECM/PCM.
Ropair 3hort in the wiro betweonthe ahe.nator and ECM/PCM.
ECM/PCM CONNECTOR A I32PI
'Ia18I1011
121314151718t9
7
202'l2221
262730
Wire side offemale terminalsALTC(WHT/GRNI
c{WHT/GRNI
ALTERNATORWire side oIfemale terminals
([l
T
12
1
ECM/PCM CONNECTOB A (32PI
I23478910t1
1213 14151617182021222321
262730
Wire side of I AITCfemate terminats
A
(WHT/GRN|
23-116
Page 1587 of 2189

-
Alternator Control System Test {USA}: '99 - 0O models, except Dl6Y5 {M/T} engine
NOTE: Before testing, check proper operation ofthe ELD by confirming with the MIL (see section 11)'
BATTERY
CAUTION: Be sura lo use a voltmeter
with its plus te.minal conneqted io bat-
tery plus and it3 minus tgrminal to ths
4P connoctot tomrinal No. 2.
Wire side of
female terminals
c(WHT/GRNI
wire side offemale terminals
ALTERNATOR.P CONNECTOR
ECM/PCM CONNECTOR C 13lPI
ECM/PCM CONNECTOR C (31PI
(cont'd)
23-117
Check lor a sho.t in the circuit
{ALTC line):1, Beconnect the 4P connector
to the alternator.
2. Start the engine, and turn the
headlights (high beam) ON.
3. Measure voltage between the
4P connector terminal No. 2
and the Positive terminal of
the battery.
ls there 1 V or less?
Chcck for rn opon in the wire(ALTC lin6l:1. Turn the headlight and igni-
tion switch OFF
2. Disconnect the 31P connector
trom the ECM/PCM.
3. Check for continuity betlveen
the ECM/PCM 31P connectorterminal No. 2 and alternator
4P connector terminal No. 2
Repair opcn in the wire botweon
the alternstoi.nd ECM/PCM.ls there continuity?
Check tor short in the wire IALTC
line):1. Turn the headlight and igni-
tion switch OFF2. Disconnect the 31P connector
from the ECM/PCM.
3. Check for continuity between
the ECM/PCM 31P connector
terminal No. 2 and body
ground.
Substitute a known'good ECM/
PCM, and recheck.It prscribed voltagg is now avail'
abl€, replace tho original ECM/
PCM.
Raoair short in the wite between
the alle.nator and ECM/PCM,
1235618I10
/11611lo191 zo2122
23252621?82930JI
ALTC Wire side of(WHT/GRN) female terminals
o