Page 982 of 2189
I
6. Disconnect the vehicle speed sensor (VSS) connec-
tor, the driven pulley speed sensor connector, and
the secondary gear shaft speed sensor connector.
SECONDARY GEARSHAFT SPEEDORIVEN PULLEY
SPEED SENSORCONNECTORSENSOR
7. Remove the transmission housing mounting bolts.
14-305
8. Remove the drain plug, and drain th€ CVT fluid
Reinstall the drain plug with a new sealing washer.
CAUTION: While installing the drain plug' bo 3ur.
nol io allow du3l 8nd other toreign particles to
enter into th€ trsnsmi$ion.
DRAIN PLUG18 x 1.5 rnm(, N.m (5.0 kgfm, 36 lbf'ft|
9. Remove the splash shield.
SEALING WASHERReplaco.
Page 986 of 2189
O ATF DIPSTICK
O o-RING Replace.
.' SOLENOID HARNESS CONNECTOR
@ LOWER VALVE BODY ASSEMBLY
O DOWEL PIN
O LINE BOLT
.i ATTf COOUR IruIET LINE B8ACKET BOLT
€] lrr cooua truler LINE ASSEMBLY
O SEALING WASHER RePIACE'
G, ATF COOLER OUTLET PIPE
6) o-RING Replace.
@ ATF FILTER
fO o-RING Replace.
@ ATF PAN(3 DOWEL PIN(D O-RING Replace.
E) ATF STRAINER
@ ATF MAGNET(9 ATF PAN GASKET RePIACE'
O ATF MAGNET
€t oRAIN PLUG
@ SEALING wAStlER Replace.
TOROUE SPECIFICATIONS
Bolt/Nut No.Torque ValueSizeRemarks
8F
12J
18D
12 N.m {1.2 kgf m, 8.7 lbf'ft}
26 N.m (2.7 kgim,20 lbf'ft)
28 N.m (2.9 kgf'm,21 lbf'ft)
49 N.m (5.0 kgf'm, 36 lbf'ft)
6x1.0mm
8 x 1.25 mm
12 x 1.25 mm
18 x 1.5 mm
Line bolt
Drain plug
14-309
Page 988 of 2189

C O-RING Replace.
e) OIL SEAL RePlace.' FLYWHEEL HOUSING
O flVWneel }|OUSttttG GASKET Replace
6 DIFFERENTTALASSEMELY
@ lrr plsslce uruE ASSEMBLY
O O-RING Replace
@ DOWEL PIN
€) ATF PUMP ASSEMBLY(O DowEL PlN, 18 x 10 mm
O O-RING Replace.o DowEL PlN, 22 x 10 mm
lrr puup oRve cxltttt
iA SNAP RING
f3 fxaUst St|t|l, zz t 28 mm Selective part
Gt lrr punp ontve spaocxer
O PITOT FLANGE
ito nTF purrap ontve SPRoGKET HUB
(O THRUST WASHERS
@ PITOT PIPE BRACKET
O PITOT LUBRICATION PIPE
@ PITOT PIPEt3 OIL SEAL Replace.
Oa SEt AtitC, SO mm Selective Part
o3 lrr passlce ltnE HoLOER ASSEMBLY
6) o-RING Replace.
€) START CLUTCH ATF FEED PIPE
CO O-RING Replace.
€I FEEO PIPE FLANGE
@ SNAP RING
O' CONNECTOR BRACKET
@ BALL BEARING
6} SNAP RING64 COTTER RETAINER6D CoTTERS,25.5 mm selective Part6t stlnt cLutcH asseMsLv
@ secoruomv ontvE GEAR ASSEMBLY
@ o-RINGS Replace
6) DIFFERENTIAL COVER
rO ttaUSr SntU, zs t 35 mm Selective part
@ SECONDARY GEAR SHAFT
@ PARK PAWL SHAFT
@ PARK PAWL SPRING.1i PARK PAWL
@ TONGUED WASHER REPIACE,
@ PARK ROO HOLDER
@ BALL BEARING
@ o-RING Replace.
@ VEHICLE SPEED SENSOR
@ OIL SEAL Replace.
ft,
)
TOROUE SPECIFICATIONS
6x1.0mm
8 x 1.25 mm
8 x 1.25 mm
8 x 1.25 mm
12 N.m (1.2 kgnm,8.7 lbf'ft)
22 N.m (2.2 kgf'm. 16lbf'ft)
26 N.m (2.7 kgf'm, 20 lbf'ft)
29 N.m {3.0 kgf'm, 22 lbift)
14-311
Page 990 of 2189

6) TRANSMISSION HOUSING GASKET Replace'
@ DOWEL PIN
@) ATF FEED PIPE
@ o-RING Replace.
60 o-RING Replace.
@) DRIVE PULLEY SPEED SENSOR
@ TRANSMISSION HANGER
@ SNAP RING
@ txaust Sxtfu, zs t 31 mm selective part
@ SALL BEARING
6J RING GEAR6D SNAP RING
@ aevense aRlxe rND PLATE Selective part
@ REVERSE BRAKE DISC
@ REVERSE BRAKE PLATE
@ DISC SPRING6} THNUST WASHER
@} finusr NeeoLr eelnNc
@ THRUST WASHER
@ GARRIER ASSEMBLY
@ THRUST WASHER
@ THRUST NEEDLE BEARING
@} SUN GEAR
@ SEALING RING REPIACE'
@ NEEDLE BEARING
@ INPUT SHAFT
@ NEEDLE BEARING
@ SEALING RING FEPIACE'
@ SEALING RING {RUBBERI Replace'
@ ATF FEED PIPE
O END COVER
O ATF FEED PIPE
O DOWEL PIN
@ O-RING Replace.G) FEED PIPE FLANGE
@ reeo ppe ruruce puru
O] ROLLERO IruTENMEDNTE XOUSING ASSEMBLY
ao corutnoL sxlrr lsseugLv
@ tnlrusmtsstottt ttoustt'tc
@ SHIFT CABLE BRACKET
c) BREATHER CAP
@ oll- SEAL Replace.
@ CONTROL LEVER
G LoCK WASHER Replace.(D secololaY ceaR SHAFT SPEED sENsoR
o) onvel put-uv sPEED SENSOR
@ O-RING Replace.(O SNAP RING6 rnmrsutsstoru xouslNc oRlvEN PULLEY
SHAFT ROLLER BEARING
@ END COVER GASKET REPIACE'
@ o-RING Replace
6o mnruulL vnLVe goDY LINE A
64 MANUAL VALVE BODY LINE B
@ O-RING Replace.
@ DETENT SPRING
O ATF FEED PIPE
@ O-RING Replace.
@ MANUAL VALVE EODY
@ DOWEL PIN
@ r'rllull valve goDY SEPARAToR PLATE
6D SNAP RING
@t roRwlno cturcx ASSEMBLY
@ o-RING Replace
@ SNAP RINGo3 spnlruc aetlrupn/RETURN SPRING ASSEMBLY
@ nevense ennr eBtottt
@ o-RING Feplace.
@ SNAP RING RE'AINER
@ ATF FEED PIPE
.1,
TOROUE SPECIFICATIONS
6x1.0mm
6x1.0mm
8 x 1.25 mm
8 x 1.25 mm
8 x 1.25 mm
12 N.m (1.2 kgf'm,8.7 lbf'ft)
14 N.m {1.4 kgf'm, 10 lbift)
37 N.m (3.8 kgf'm, 27 lbf'ft)
26 N.m (2.7 kgf'm,20 lbf'ft)
29 N.m (3.0 kgf'm, 22 lbf'ft)
6B
8B
8F
8G
14-313
rl,
Page 991 of 2189
Transmission Housing/Lower Valve Body Assembty
Removal
NOTE:
. Clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air.. Blow out all passages.
. When removing the lower valve body, replace the followingl- O-rings- ATF pan gasket- Sealing washers
DOWEL PIN
ATF STRAINER
6 x 1.0 mm BOLT
ATF PAN GASKETReplace.
ATF COOLER INLET LINEBRACKET BOLT8 x 1.25 mm
ATF COOI..ER INLET LINE
O.RINGReplace.
SOLENOIO HARNESS CONNECTOR
6 x'1.0 mm BOLT
LOWER VALVE BODY ASSEMBLY
6 x 1.0 mm BOLT
14-314
6 x 1.0 mm EOLT
Page 995 of 2189
End Cover/lntermediate Housing
Removal
NOTE:
. Cleanall parts in solvent or carburetor cleansr, and drywith compressed air,. Blow out all passages.
. When removing the end cover/intermediate housing, replacs the following parts:- O-rings- End cover gasket- Transmission housing gasket- Sealing rings- Sealing washers
8 x 1 .25 mm BOLT
REVERSE BRAKE
{u
END PLATE
6 x 1.0 mm BOLT
Dtsc
PLATE
DISC SPRING
SNAP
THRUST
END COVERGASXETFeplac€.25x31 mmSelective part
RING GEAR
THRUST WASHER
THRUSI NEEDLEBEARING
THRUST WASHER
CARRIER ASSEMBLY
THRUST WASHER
THRUST NEEDLEBEARING
SUN GEAR
INPUT SHAFT
SNAP RING
CLUTCH ENDPLATE
sNAP /R|NG I
8 x 1.25 mm BOLT
TRANSMISSTONHOUSING GASKETReplace.
DOWEL PIN
INIERMEDIATEHOUSING ASSEMSLY
FORWARD CLUTCHASSEMBLY
SEALING RING (RUBBER}
Replace.
SNAP RING
o.BINGReplace.
SNAP RINGRETAINER
SPRING RETAINER/RETURN SPRINGS
14-318
HOUSING
Page 996 of 2189

l.
1.
2.
Remove the end cover {three 6 mm bolts, eleven 8
mm bolts).
Remove the manualvalve body lines A and B
3. Remove the snap ring securing the ring gear, then
remove the thrust shim and the ring gear'
4. Remove the snap ring securing the reverse brake
discs and plates, then remove the reverse brake end
plate. brake discs, brake plates, and disc spring'
5. Remove the carrier with the thrust washers and the
thrust needle bearing from the forward clutch
6. Remove the sun gear and the input shaft as a sub
assembly bY Pulling it
The sun gear is press fitted tightly into input shaft'
7. Remove the snap ring securing the forward clutch,
and remove the snap ring securing the forward clutch
end plate, then remove the forward clutch end plate'
8. Reinstall the carrier on the forward clutch, then
secure the carrier with the snap ring on the forward
clutch end Plate.
9. Remove the forward clutch and carrier assembly
together.
'10. lnstall the special tool to remove the snap ring
securing the reverse brake return spring retainer as
snown.
REVERSE BBAKESPRING COMPRESSOR07TAE - PaV0110
11. Compress the return springs. then remove the snap
ring
CAUTION: lf the spring retainer tab is on the
rsverse braks piston, tho spting letainer may be
damaged. Be surs the spring letainer tab is not on
the piston.
SPfiING FETAIiGRTAB
Remove the special tool, then remove the spring
retainer/return spring assembly.
Remove the sealing bolt securing the reverse brake
pressure insPection hole.
Apply air pressure to the inspection hole to remove
the reverse brake Piston
12.
13.
14.
16.'t7
SPBING REYAINER/RETURiI SPRIiIGASSEMALY
REVERSE BNAXEPISTON
o-RrllcsReplace.
FCVERSE BRAKEPRESSURE INS?ECTK)NHOtl
SEALINGWASHERReplace.
8 x 1.25 mm18 N.m 11.8 kgf.m, 13 lbf.ttl
Remove the snap ring retainer from the drive pulley
shaft.
Remove the manual valve body (five bolts)'
Remove the roller and push the control shaft assem-
bly toward the outside of the transmission housing,
then remove the intermediate housing (four bolts)'
SPECIAL TOOL
14-319
Page 1008 of 2189
l.
Oil Seal Removal
Remove the differential assembly.
Remove the oil seal from the transmission housing.
1.
2.
TRANSMISSONHOUSING
OIL SEALR€placa.
3. Remove the oil seal from the flywheel housing.
Oil Seal Installation/Side Clearance
1. lnstall a 2.50 mm (0.098 in) thick 80 mm wide set
ring in the transmission housing.
NOTE: Do not installthe oil seal yet.
TRANSMISSIONHOUStl{G
lnstall the differential assembly into the transmrs-
sion housing using the specialtool as shown
DIFFEREI{NALASSEMBLY(cont'd)
14-331