1996 FORD EXPLORER manual transmission

Driving Your Explorer
293
*
[DR39900(ALL)05/90]
Vehicles with trailers should not be parked on a grade.
However, if you must park on a grade, place wheel chocks
under the trailer's wheels as follows:
*
[DR40000(ALL)05/95]
n
Apply the brake pedal and hold.
*
[DR40100(ALL)11/89]
n
Have another person place the wheel chocks under the
trailer wheels.
*
[DR40200(ALL)08/95]
n
With the chocks in place, release the brake pedal, making
sure the chocks are holding.
*
[DR40300(ALL)03/91]
n
For automatic transmissions Ð apply the parking brake by
pressing the service brake pedal down firmly with your right
foot while applying the parking brake pedal with your left
foot.
[DR40400(ALL)01/95]
n
For manual transmissions Ð apply the service brake and
shift into N (Neutral) while still maintaining pressure on the
service brake pedal. Set the parking brake fully.
*
[DR40500(ALL)12/91]
n
Shift an automatic transmission into Park (P). Put the
gearshift of a manual transmission in Reverse. If your vehicle
is equipped with four-wheel drive make sure the transfer
case is not in Neutral.
*
[DR40600(ALL)01/93]
To start, after being parked on a grade:
*
[DR40700(ALL)05/95]
n
Apply the brake pedal and hold.
*
[DR40800(ALL)08/95]
n
Start the engine.
*
[DR40900(ALL)08/95]
n
Shift transmission into gear and release the parking brake.
*
[DR41000(ALL)08/95]
n
Release the brake pedal and move the vehicle uphill to free
the wheel chocks.
*
[DR41100(ALL)05/95]
n
Apply the brake pedal and hold while another person
retrieves the chocks.
File:10undrx.ex
Update:Thu Feb 29 09:12:36 1996

304
[RE14815( X)09/95]
Explorer Limited 4x2/4x4
*
[RE15100(ALL)05/95]
RWARNING
Make sure the spare tire and jacking equipment are
stowed and secured in the proper storage location.
%*
[RE15200(ALL)03/95]
Preparing to Change the Tire
*
[RE15250(ALL)12/91]
NOTE: To lift your vehicle by other than the front or rear
jacking points, be sure to use only hoist adapters with
a wide contact surface.
*
[RE15300(ALL)03/91]1.
Make sure that your vehicle will not move or roll. If you
have an automatic transmission, put the gearshift in Park. If
you have a manual transmission, put the gearshift in
Reverse. Set the parking brake and block the wheel that is
diagonally opposite the tire that you are changing.
*
[RE15335(ALL)12/91]
NOTE: Make sure the ignition is in the OFF position.
*
[RE15390(ALL)05/95]
When one of the back wheels is off the ground, the transmission
alone will not prevent the vehicle from moving or slipping off
the jack, even if the vehicle is in P (Park) or 1 (First). To
prevent the vehicle from moving when you change a tire, be
sure the parking brake is set, then block the wheel (both
directions) that is diagonally opposite (other side and end of the
vehicle) to the tire that is being changed.
[RE15400(ALL)05/95]
RWARNING
If the vehicle slips off the jack, someone could be
seriously injured.
*
[RE15550(ALL)03/95]2.
Get out the spare tire and jack.
[RE16050( X)01/95]
The jack is stowed behind the driver's side, rear quarter trim
panel. Remove the quarter trim panel cover to get to it. The lug
nut wrench is attached to the inside of the quarter trim panel
cover. Stowed along with the jack is a jacking/tire changing
File:12unrex.ex
Update:Thu Feb 29 09:14:34 1996

314
[RE28400(ALL)05/91]
n
Disconnect the driveshaft at the rear differential and properly
support it under the vehicle.
[RE28500(ALL)01/95]
n
Mark the driveshaft and axle flanges to ensure proper
position when reconnecting the driveshaft. Refer to service
manual for proper driveshaft fastener torque specification.
(See theAccessorieschapter for information on ordering
service manuals.)
[RE28600(ALL)05/95]
RWARNING
When disconnecting/installing the driveshaft, the parking
brake must be set and the wheels blocked to ensure the
vehicle does not roll.
[RE28700(ALL)06/94]
n
Maximum speed is 55 mph (88 km/h), unlimited distance.
[RE28720(ALL)12/91]
4x2ÐManualtransmission
*
[RE28740(ALL)03/95]
n
Release the parking brake.
[RE28750(ALL)01/95]
n
Place the transmission gearshift in the neutral position.
[RE28770(ALL)12/91]
n
Maximum speed is limited by towing equipment
manufacturer's recommendation, unlimited distance.
[RE29450( X)10/94]
CONTROL TRAC transfer case
*
[RE29500(ALL)03/95]
n
Release the parking brake.
[RE29600(ALL)01/95]
n
Place the transmission gearshift in the neutral position.
[RE29750( X)10/94]
n
Ensure the transfer case is in 2WD.
[RE29800(ALL)10/94]
NOTE: Both the 4WD and 4WD Low indicator lights in the
instrument panel will be off when the 4WD switch is
in 2WD.
[RE29850(ALL)10/92]
For automatic transmissions:
[RE29900(ALL)10/94]
n
Maximum speed is 35 mph (56 km/h).
[RE30000(ALL)10/94]
n
Maximum distance is 50 miles (80 km).
File:12unrex.ex
Update:Thu Feb 29 09:14:34 1996

Roadside Emergencies
315
[RE30100(ALL)06/94]
If a distance of 50 miles (80 km) or speed of 35 mph (56 km/h)
will be exceeded, youmust:
[RE30250( X)01/95]
n
Remove the rear driveshaft or have the neutral tow feature
enabled at your dealership.
[RE30300(ALL)06/94]
n
Mark the driveshaft and transfer case/axle flanges to ensure
proper position when installing the driveshaft. Refer to
service manual for proper driveshaft torque specification.
[RE30400(ALL)05/95]
RWARNING
When disconnecting/installing the driveshaft, the parking
brake must be set and the wheels blocked to ensure the
vehicle does not roll.
[RE30500(ALL)06/94]
n
Maximum speed is 55 mph (88 km/h), unlimited distance.
[RE30525(ALL)10/92]
For manual transmissions:
[RE30550(ALL)06/94]
n
Maximum speed is 55 mph (88 km/h), unlimited distance.
[RE30600(ALL)10/94]
Limited vehicle operation, such as driving the vehicle while at a
campsite, can be accomplished with the rear driveshaftremoved
by using the front drive to propel the vehicle. To operate the
vehicle in this condition, youmustfollow the following
guidelines:
[RE30700(ALL)10/94]
n
Place the transfer case in 4WD by rotating 4WD switch to
4WD HIGH.
[RE30800(ALL)10/94]
n
Drive the vehicleonlyon good surface roads to avoid
excessive loads on the front-wheel drive system.
[RE30900(ALL)10/94]
n
Maximum speed is 35 mph (56 km/h).
[RE31000(ALL)10/94]
n
Maximum distance is 50 miles (80 km).
[RE31100(ALL)10/94]
n
Avoid quick acceleration and steep grades.
File:12unrex.ex
Update:Thu Feb 29 09:14:34 1996

Servicing Your Explorer
335
*
[SV02750(ALL)03/95]
Working with the engine on:
[SV02775(ALL)03/95]1.
Set the parking brake fully, and make sure the gearshift is
securely latched in P (Park) (automatic transmission) or
Neutral (manual transmission) and block the wheels.
*
[SV02825(ALL)03/95]2.
Block the wheels. This will prevent your vehicle from
moving unexpectedly.
*
[SV02900(ALL)02/95]
RWARNING
Do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
%*
[SV02950(ALL)03/95]
Opening the Hood
[SV03035(ALL)12/91]1.
Pull the hood release handle, located below the steering
column.
[SV03040(ALL)01/95]
7-1/2 pica art:0020332-B
Hood release handle
*
[SV03050( X)12/91]2.
While applying downward pressure on the hood, push the
hood latch handle located behind the grille near the center
front of the vehicle to the left.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

Servicing Your Explorer
349
%*
[SV13775(ALL)01/95]
Checking and Adding Engine Oil
*
[SV13800(ALL)03/95]
Since the proper amount of engine oil is important for safe
engine operation, check the oil using the dipstick each time you
put fuel in your vehicle. Remember the engine must be off, the
oil must be warm and the vehicle must be parked on level
ground.
%*
[SV13900(ALL)04/95]
Checking the engine oil level:
*
[SV14000(ALL)02/95]1.
Turn the engine off after it has warmed up and allow a few
minutes for the engine oil to drain back into the oil pan.
*
[SV14050(ALL)06/95]2.
Set the parking brake, making sure the gearshift is securely
latched in P (Park) or 1 (manual transmission).
*
[SV14100(ALL)02/95]3.
Open the hood. Protect yourself from engine heat.
*
[SV14200(ALL)03/95]4.
Locate the engine oil dipstick (highlighted in yellow) and
carefully pull it out of the engine.
*
[SV14300(ALL)01/95]5.
Wipe the dipstick clean and put it back into position, making
sure it is fully seated.
[SV14400(ALL)10/94]
7-1/2 pica art:0021256-B
Engine oil dipstick
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

372
%*
[SV32725(ALL)03/95]
Help Us Protect Our Environment
*
[SV32750(ALL)04/95]
Ford Motor Company strongly recommends that used lead-acid
batteries be returned to an authorized recycling facility for
disposal.
*
[SV32775(ALL)02/95]
7-1/2 pica art:0040201-A
Battery recycling symbol
%*
[SV33000(ALL)01/95]
Because your vehicle's engine is electronically controlled by a
computer, some control conditions are maintained by power
from the battery. If you ever disconnect the battery, install a
new battery, or experience a dead battery, you must allow the
computer to ªrelearnº its idle conditions before your vehicle will
idle at its best. To let the engine do this, apply the parking
brake, put the gearshift in Park (automatic transmission) or
Neutral (manual transmission), turn off all the accessories, and
start the vehicle. Let the engine idle for at least one minute.
*
[SV33100(ALL)03/95]
If you do not let the engine relearn its idle, the idle quality of
your vehicle may be adversely affected until the idle is
relearned. Your vehicle will eventually relearn its idle while you
drive it, but it takes much longer than if you use the previous
procedure.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996

376
%*
[SV34400(ALL)06/95]
Manual Transmission and Transfer Case
Fluid
*
[SV34600(ALL)01/95]
Checking the Manual Transmission Fluid
*
[SV34700(ALL)12/91]
Clean the filler plug on the side of the case. Remove the filler
plug. The fluid level should be up to the bottom of the filler
plug hole.
*
[SV34800(ALL)03/91]
If additional fluid is required:
*
[SV34900(ALL)01/95]1.
Add enough fluid through the filler plug hole to bring the
level up to the bottom of the hole. Use only fluid certified to
meet Ford Motor Company lubricant specification as listed
underRefill Capacities, Motorcraft Parts, and Lubricant
Specifications, later in this chapter.
*
[SV35000(ALL)03/91]2.
Replace the filler plug in its original position, making sure it
is fully seated.
%*
[SV35100(ALL)02/95]
The Clutch
*
[SV35200(ALL)03/91]
The clutch on your vehicle is automatically self-adjusting and
should not require any routine service.
*
[SV35301(ALL)03/91]
During normal operation the fluid level in the clutch reservoir
will slowly rise. If for any reason the fluid level drops, maintain
the fluid level at the step in the reservoir body.
%*
[SV35400(ALL)03/94]
If it becomes necessary to remove the reservoir cap, thoroughly
clean the reservoir cap before removing it to prevent dirt or
water from entering the reservoir. Remove the internal
diaphragm and then add only a DOT 3 brake fluid such as Ford
High Performance DOT 3 Brake Fluid, meeting Ford
specification ESA-M6C25-A.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996