Page 374 of 444
![FORD EXPLORER 1996 2.G Owners Manual 374without having to drive 20 miles to obtain a normal operating
temperature if outside temperatures are above50ÊF (10ÊC).
*
[SV33801(ALL)01/95]
NOTE: If the vehicle has been operated for an extende FORD EXPLORER 1996 2.G Owners Manual 374without having to drive 20 miles to obtain a normal operating
temperature if outside temperatures are above50ÊF (10ÊC).
*
[SV33801(ALL)01/95]
NOTE: If the vehicle has been operated for an extende](/manual-img/11/4952/w960_4952-373.png)
374without having to drive 20 miles to obtain a normal operating
temperature if outside temperatures are above50ÊF (10ÊC).
*
[SV33801(ALL)01/95]
NOTE: If the vehicle has been operated for an extended
period at high speeds or in city traffic during hot
weather, or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow the fluid to
cool before checking.
%*
[SV33901(ALL)02/95]
Checking the Automatic Transmission Fluid
*
[SV33910(ALL)06/95]
With the vehicle on a level surface, start the engine and move
the transmission shift selector through all of the gear ranges
allowing sufficient time for each position to engage. Securely
latch the transmission shift selector in the P (Park) position,
fully set the parking brake and leave the engine running.
*
[SV33930(ALL)10/89]
RWARNING
Your vehicle should not be driven if the fluid level is
below the bottom hole on the dipstick and outside
temperatures are above50ÊF (10ÊC).
*
[SV33940(ALL)08/95]
Wipe off the dipstick cap (located on the passenger's side of the
engine), pull the dipstick out and wipe the indicator end clean.
Put the dipstick back into the filler tube and make sure it is
fully seated. Pull the dipstick out and read the fluid level.
*
[SV33950(ALL)03/90]
When checking fluid at normal operating temperature, the fluid
level should be within the crosshatched area on the dipstick.
When the vehicle has not been driven, and outside temperature
is above50ÊF (10ÊC), thefluid level should be between the holes
on the dipstick.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996
Page 376 of 444
![FORD EXPLORER 1996 2.G Owners Manual 376
%*
[SV34400(ALL)06/95]
Manual Transmission and Transfer Case
Fluid
*
[SV34600(ALL)01/95]
Checking the Manual Transmission Fluid
*
[SV34700(ALL)12/91]
Clean the filler plug on the side of the case. FORD EXPLORER 1996 2.G Owners Manual 376
%*
[SV34400(ALL)06/95]
Manual Transmission and Transfer Case
Fluid
*
[SV34600(ALL)01/95]
Checking the Manual Transmission Fluid
*
[SV34700(ALL)12/91]
Clean the filler plug on the side of the case.](/manual-img/11/4952/w960_4952-375.png)
376
%*
[SV34400(ALL)06/95]
Manual Transmission and Transfer Case
Fluid
*
[SV34600(ALL)01/95]
Checking the Manual Transmission Fluid
*
[SV34700(ALL)12/91]
Clean the filler plug on the side of the case. Remove the filler
plug. The fluid level should be up to the bottom of the filler
plug hole.
*
[SV34800(ALL)03/91]
If additional fluid is required:
*
[SV34900(ALL)01/95]1.
Add enough fluid through the filler plug hole to bring the
level up to the bottom of the hole. Use only fluid certified to
meet Ford Motor Company lubricant specification as listed
underRefill Capacities, Motorcraft Parts, and Lubricant
Specifications, later in this chapter.
*
[SV35000(ALL)03/91]2.
Replace the filler plug in its original position, making sure it
is fully seated.
%*
[SV35100(ALL)02/95]
The Clutch
*
[SV35200(ALL)03/91]
The clutch on your vehicle is automatically self-adjusting and
should not require any routine service.
*
[SV35301(ALL)03/91]
During normal operation the fluid level in the clutch reservoir
will slowly rise. If for any reason the fluid level drops, maintain
the fluid level at the step in the reservoir body.
%*
[SV35400(ALL)03/94]
If it becomes necessary to remove the reservoir cap, thoroughly
clean the reservoir cap before removing it to prevent dirt or
water from entering the reservoir. Remove the internal
diaphragm and then add only a DOT 3 brake fluid such as Ford
High Performance DOT 3 Brake Fluid, meeting Ford
specification ESA-M6C25-A.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996
Page 377 of 444
![FORD EXPLORER 1996 2.G Owners Manual Servicing Your Explorer
377
[SV35500(ALL)10/94]
10-1/2 pica art:0020376-E
Clutch fluid reservoir
%*
[SV35800(ALL)07/95]
Driveline Universal Joint and Slip Yoke
*
[SV36000(ALL)06/93]
The universal join FORD EXPLORER 1996 2.G Owners Manual Servicing Your Explorer
377
[SV35500(ALL)10/94]
10-1/2 pica art:0020376-E
Clutch fluid reservoir
%*
[SV35800(ALL)07/95]
Driveline Universal Joint and Slip Yoke
*
[SV36000(ALL)06/93]
The universal join](/manual-img/11/4952/w960_4952-376.png)
Servicing Your Explorer
377
[SV35500(ALL)10/94]
10-1/2 pica art:0020376-E
Clutch fluid reservoir
%*
[SV35800(ALL)07/95]
Driveline Universal Joint and Slip Yoke
*
[SV36000(ALL)06/93]
The universal joints that come standard with your vehicle do
not require lubrication. If your original equipment universal
joints are replaced with universal joints equipped with grease
fittings, lubrication will be necessary at the intervals shown in
theMaintenance Schedule and Recordbooklet.
%*
[SV36300(ALL)03/95]
Brake Fluid
*
[SV36350(ALL)05/90]
Your vehicle is equipped with a brake fluid level indicator in
the master cylinder which lights the BRAKE warning light on
the instrument panel when the brake fluid level is low.
*
[SV36400(ALL)03/95]
Under normal circumstances, your vehicle should not use up
brake fluid rapidly. However, expect the level of the brake fluid
to slowly fall as you put more mileage on your vehicle and the
brake pads wear.
*
[SV36500(ALL)08/95]
Check the brake fluid at least once a year. You can do this by
looking at the fluid level in the plastic brake fluid reservoir on
the master cylinder. The fluid level should be at or near the
MAX mark.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996
Page 378 of 444
![FORD EXPLORER 1996 2.G Owners Manual 378
*
[SV36550(ALL)05/95]
RWARNING
Brake fluid is toxic.
*
[SV36560(ALL)07/95]
If brake fluid contacts eyes, flush eyes with running water for
15 minutes. Get medical attention if irritation persists. FORD EXPLORER 1996 2.G Owners Manual 378
*
[SV36550(ALL)05/95]
RWARNING
Brake fluid is toxic.
*
[SV36560(ALL)07/95]
If brake fluid contacts eyes, flush eyes with running water for
15 minutes. Get medical attention if irritation persists.](/manual-img/11/4952/w960_4952-377.png)
378
*
[SV36550(ALL)05/95]
RWARNING
Brake fluid is toxic.
*
[SV36560(ALL)07/95]
If brake fluid contacts eyes, flush eyes with running water for
15 minutes. Get medical attention if irritation persists. If taken
internally, drink water and induce vomiting. Get medical
attention immediately.
*
[SV36600(ALL)03/95]
If the fluid is low, carefully clean and remove the cap from the
reservoir. Fill the reservoir to the MAX line with Ford High
Performance DOT 3 Brake Fluid C6AZ-19542-AA,
C6AZ-19542-BA, or equivalent DOT 3 fluid meeting Ford
specification ESA-M6C25-A.
*
[SV36850(ALL)12/91]
NOTE: If brake fluid is spilled on painted surfaces, it must
be flushed and wiped away immediately. Brake fluid
may dissolve the paint finish on your vehicle.
*
[SV36900(ALL)01/95]
RWARNING
If you use a brake fluid that is not DOT 3, you will
cause permanent damage to your brakes.
*
[SV37000(ALL)01/95]
Do not fill the reservoir above the MAX line.
*
[SV37100(ALL)01/95]
If you find that the fluid level is excessively low Ð below the
seam or ridge on the outside of the plastic reservoir Ð have the
brake system inspected.
*
[SV37200(ALL)01/95]
RWARNING
Do not let the reservoir for the master cylinder run dry.
This may cause the brakes to fail.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996
Page 379 of 444
![FORD EXPLORER 1996 2.G Owners Manual Servicing Your Explorer
379
[SV37500(ALL)04/94]
7-1/2 pica art:0020382-C
Brake master cylinder
%*
[SV37600(ALL)03/95]
Power Steering Fluid
*
[SV37700(ALL)01/95]
Check the level of the power steering f FORD EXPLORER 1996 2.G Owners Manual Servicing Your Explorer
379
[SV37500(ALL)04/94]
7-1/2 pica art:0020382-C
Brake master cylinder
%*
[SV37600(ALL)03/95]
Power Steering Fluid
*
[SV37700(ALL)01/95]
Check the level of the power steering f](/manual-img/11/4952/w960_4952-378.png)
Servicing Your Explorer
379
[SV37500(ALL)04/94]
7-1/2 pica art:0020382-C
Brake master cylinder
%*
[SV37600(ALL)03/95]
Power Steering Fluid
*
[SV37700(ALL)01/95]
Check the level of the power steering fluid at least twice a
year (i.e., every Spring and Fall).
%*
[SV37800(ALL)03/95]
Checking and Adding Power Steering Fluid
*
[SV37900(ALL)02/95]1.
Start the engine and let it run until the power steering fluid
reaches normal operating temperature. The power steering
fluid will be at the right temperature when the engine
coolant temperature gauge in the instrument cluster is near
the center of the NORMAL operating temperature range.
*
[SV38000(ALL)01/95]2.
While the engine idles, turn the steering wheel back and
forth several times. Make sure that the cap assembly is
installed at this time.
*
[SV38100(ALL)05/95]3.
Turn the engine off.
%*
[SV38200(ALL)03/94]4.
Check the fluid level on the dipstick (which is highlighted in
yellow in your vehicle). The fluid level should be between
the arrows in the FULL HOT range, which is marked on the
side of the dipstick, opposite the side marked FULL COLD.
Do not add fluid if the level is within the FULL HOT range.
File:15unsvx.ex
Update:Thu Feb 29 09:20:34 1996
Page 423 of 444

423
Index
Brake fluid
brake warning light.................. 81
checking and adding................ 377
description..................... 377
specifications.................... 406
Brakelamp, high-mount brakelamp........... 134
Brakes
adjustment..................... 261
anti-lock...................... 261
applying the brakes................. 265
brake warning light.................. 81
fluid, checking and adding.............. 377
fluid, refill capacities................ 377
fluid, specifications................. 406
front disc...................... 261
if brakes do not grip well.............. 264
master cylinder................... 377
new brake linings................... 5
noise........................ 261
parking...................... 266
power braking................... 261
servicing....................264, 377
stopping distances................265, 267
trailer....................... 290
when storing your vehicle.............. 410
Brake-shift interlock.................. 247
Break-in period..................... 5
Brights (high beams).................91,136
Built-in child seat
cleaning....................... 52
operation....................... 34
Bulbs, replacing.................... 392
halogen...................... 393
headlamps..................... 393
File:unixx.ex
Update:Thu Feb 29 09:21:09 1996
Page 434 of 444

434
Lamps (continued)
interior lamps.................127, 132
replacing bulbs................... 392
trailer....................... 290
Lane change indicator (see Turn signal)......... 135
Lights, warning and indicator
airbag........................ 83
anti-theft....................... 88
brake........................ 81
charging system................... 87
check engine..................... 84
engine oil pressure.................. 90
hazard warning light................ 139
high beam...................... 91
low washer fluid.................. 104
oil pressure...................... 90
overdrive off..................... 86
safety belt...................... 82
service engine soon.................. 84
theft system..................... 88
turn signal indicator................. 135
Load limits
GAWR....................... 271
GVWR....................... 271
trailer towing.................... 272
Lubricant specifications................ 406
Lug nuts
standard...................... 307
tightening sequence................. 304
M
Maintenance schedule and record (see separate Maintenance
Schedule and Record booklet)........... 3
Maintenance (see Servicing).............. 333
Manual transmission
clutch.....................251, 376
fluid, checking and adding.............. 376
lubricant specifications................ 406
File:unixx.ex
Update:Thu Feb 29 09:21:09 1996
Page 435 of 444

435
Index
Manual transmission (continued)
shifting gears.................... 251
shift speeds..................... 253
Master cylinder, brakes................. 377
Message center
low washer fluid.................. 104
system check button................. 100
Methanol in fuel.................... 344
Mileage, calculating fuel economy...........99,346
Mirrors
automatic dimming rearview mirror......... 188
dual electric remote control............. 191
rearview...................... 188
side view mirrors.................. 188
side view mirrors (power).............. 191
vanity mirror.................... 190
vanity mirror, illuminated.............. 190
Moon roof...................... 192
Motorcraft parts.................... 405
N
National Highway Traffic Safety Administration..... 323
New vehicle break-in.................. 5
O
Octane rating..................... 342
Odometer
description...................... 94
trip odometer..................... 94
Off road driving, 4-wheel drive............. 259
Oil filter.....................351, 405
Oil (see Engine oil).................. 348
Oil viscosity...................... 348
On-board diagnostic (OBD II) system.......... 401
File:unixx.ex
Update:Thu Feb 29 09:21:09 1996