1996 FORD AEROSTAR fuel pump

67
*
[ST06800(ALL)06/95]
If the engine still does not start after two
attempts:
*
[ST06825(ALL)04/95]
1. Turn the ignition key to the OFF position.
*
[ST06851(ALL)04/95]
2. Press the accelerator all the way to the floor
and hold it.
*
[ST06876(ALL)04/95]
3. Turn the ignition key to the START position.
*
[ST06900(ALL)04/95]
4. Release the ignition key when the engine
starts.
*
[ST06925(ALL)04/95]
5. Release the accelerator gradually as the
engine speeds up. Then drive away in the
normal manner.
*
[ST06951(ALL)04/95]
If the engine still does not start, the fuel pump
shut-off switch may have been triggered. For
directions on how to reset the switch seeFuel
Pump Shut-Off Switchlater in this chapter.
%*
[ST07300(ALL)05/95]
A computer system controls the engine's idle
speed. When you start your vehicle, the engine's
idle speed normally runs high. These faster
engine speeds will make your vehicle move
slightly faster than its normal idle speed. It
should, however, slow down after a short time.
If it does not, have the idle speed checked.
*
[ST07390(ALL)07/95]
If the engine idle speed does not slow down
automatically, do not allow your vehicle to idle
for more than 10 minutes. Have the vehicle
checked.
*
[ST07400(ALL)05/95]
RWARNING
Extended idling at high engine speeds can
produce very high temperatures in the
engine and exhaust system, creating the
risk of fire or other damage.
File:04cpsta.ex
Update:Tue Aug 29 17:35:31 1995

69
%*
[ST08160(ALL)03/95]
If the Engine Cranks but Does
Not Start or Does Not Start After
a Collision
*
[ST08170(ALL)08/95]
Fuel Pump Shut-Off Switch
*
[ST08180(ALL)07/95]
If the engine cranks but does not start or does
not start after a collision, the fuel pump shut-off
switch may have been triggered. The shut-off
switch is a device intended to stop the fuel
pump when your vehicle has been involved in a
substantial jolt.
*
[ST08190(ALL)03/95]
Once the shut-off switch is triggered, you must
reset the switch by hand before you can start
your vehicle.
[ST08200(ALL)07/95]
one third page art:0095071-A
Fuel pump shut-off switch location
*
[ST08225(ALL)05/95]
RWARNING
If you see or smell fuel, do not reset the
switch or try to start your vehicle. Have
all the passengers get out of the vehicle
and call the local fire department or a
towing service.
File:04cpsta.ex
Update:Tue Aug 29 17:35:31 1995

70
*
[ST08250(ALL)03/95]
If your engine cranks but does not start after a
collision or substantial jolt:
*
[ST08275(ALL)04/95]
1. Turn the ignition key to the OFF position.
*
[ST08300(ALL)03/95]
2. Check under the vehicle for leaking fuel.
*
[ST08325(ALL)03/95]
3. If you do not see or smell fuel, push the red
reset button down. If the button is already
set, you may have a different mechanical
problem.
*
[ST08350(ALL)03/95]
4. Turn the ignition key to the ON position for
a few seconds, then turn it to the OFF
position.
*
[ST08375(ALL)03/95]
5. Check under the vehicle again for leaking
fuel.If you see or smell fuel, do not start
your vehicle again.If you do not see or
smell fuel, you can try to start your vehicle
again.
*
[ST08400(ALL)03/95]
6. Check all vehicle warning lights before
driving the vehicle.
*
[ST08425(ALL)03/95]
quarter page art:0020107-A
Reset button for fuel pump shut-off switch
File:04cpsta.ex
Update:Tue Aug 29 17:35:31 1995

243
*
[RE24375(ALL)03/95]
If the Engine Cranks But Does
Not Start or Does Not Start After
a Collision
*
[RE24400(ALL)07/95]
The Fuel Pump Shut-off Switch
*
[RE24500(ALL)07/95]
If the engine cranks but does not start or if you
have had a collision, the fuel pump shut-off
switch may have been triggered. The shut-off
switch is a device that stops the fuel pump
when your vehicle has been involved in a
substantial jolt.
*
[RE24600(ALL)07/95]
For information on how to check and reset the
fuel pump shut-off switch, seeFuel pump shut-off
switchin the Index.
%
*
[RE24700(ALL)05/95]
Towing Your Vehicle
[RE24750(ALL)08/95]
The recommended method to tow your Aerostar
is with flatbed or wheel lift equipment.
However, slingbelt towing is acceptable. On
vehicles equipped with an under-vehicle spare
tire carrier, remove the tire assembly from the
carrier and store it in a secure area before
towing. For E-4WD vehicles, the 4-wheel drive
system must be disabled prior to towing. The
transmission must be in N (Neutral) and the
ignition switch must be in the OFF position to
disable the Electronic 4-Wheel Drive System.
File:12cprea.ex
Update:Tue Aug 29 17:46:27 1995

276 %
*
[SV07500(ALL)06/95]
Choosing the Right Fuel
*
[SV07600(ALL)06/95]
Use only UNLEADED FUEL in your vehicle.
Using leaded fuel is prohibited by federal law.
Your warranty may not apply if your vehicle is
damaged because you used the wrong fuel.
*
[SV07625(ALL)08/95]
Vehicle inspection programs may detect
misfueling. Under these circumstances, you may
be required by law to make costly repairs at
your own expense.
%*
[SV08750(ALL)08/95]
Octane recommendations
*
[SV08800(ALL)08/95]
Your engine is designed to use regular
unleaded fuel with an octane rating of 87.In
most cases, it is not necessary to use a fuel with
an octane rating higher than 87. At service
stations, the octane rating is displayed on a label
on the pumps.
*
[SV08900(ALL)06/95]
one inch art:0060001-C
Typical octane rating label
*
[SV09050(ALL)07/95]
In some parts of the country, ªregularº grade
fuels are sold with octane ratings of 86 or even
less, especially in high altitude areas. We
recommend that you do not use these fuels.
Always use a fuel with an octane rating of 87,
even if it is sold as a ªmidgradeº or ªpremium.º
[SV09200(ALL)08/95]
Do not be concerned if your vehicle sometimes
knocks lightly when you drive up a hill or when
you accelerate. However, if a fuel with the
recommended octane rating knocks heavily
under all driving conditions or knocks lightly
driving at cruising speed on level roads, see
your dealer or a qualified service technician.
Persistent, heavy knocking can damage the
engine.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

279
*
[SV10230(ALL)08/95]
If you are taking the medication ªAntabuseº or
other forms of disulfiram for the treatment of
alcoholism, vapor or skin contact with a
gasoline-methanol blend may cause the same
kind of adverse reaction as drinking an alcoholic
beverage. In sensitive individuals, serious
personal injury or sickness could result. Consult
a physician promptly if you experience an
adverse reaction.
*
[SV10300(ALL)02/95]
Filling the fuel tank
*
[SV10400(ALL)04/94]
RWARNING
Do not overfill the fuel tank. The pressure
in an overfilled tank may cause leakage
and lead to fuel spray and fire.
*
[SV10500(ALL)01/95]
To fill the fuel tank properly:
*
[SV10550(ALL)01/95]
NOTE: Extinguish all lit cigarettes, other
smoking materials, and any open
flames before fueling your vehicle.
*
[SV10600(ALL)01/95]
1. Remove the fuel cap by following the
instructions above underRemoving the Fuel
Capin this chapter. Proceed to add fuel to
the tank only if your vehicle is on level
ground.
*
[SV10700(ALL)05/95]
2. Make sure that you pump unleaded fuel and
put the nozzle all the way inside the fuel
filler pipe.
*
[SV10800(ALL)08/95]
3. If you spill any fuel on the body of your
vehicle, clean it off immediately. The fuel
may dull or soften the paint if you do not
wash it off.
*
[SV10900(ALL)08/95]
4. Replace the fuel cap completely when you
are finished. Turn it clockwise 1/4 turn until
it is fully tight. It will click when it is fully
tightened.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

280
*
[SV11000(ALL)01/95]
You may occasionally hear and/or feel a slight
thump occurring one or two seconds after a
gentle stop. This is normal and generally occurs
with the fuel tank 3/4 full. It is caused by the
wave action of the fuel within the tank.
%*
[SV11300(ALL)05/95]
Running Out of Fuel
*
[SV11400(ALL)05/95]
If your vehicle runs out of fuel, try to stop on
level ground away from traffic. Add at least two
gallons (8 liters) of fuel to start your vehicle
again. If your vehicle is not on level ground,
you may need as much as five gallons (20 liters)
of fuel to start it.
*
[SV11450(ALL)08/95]
NOTE: Avoid running out of fuel because this
situation may have an adverse effect on
modern powertrain components.
*
[SV11500(ALL)07/95]
You may need to crank the engine several times
before the fuel system starts to pump fuel from
the tank to the engine.
%*
[SV11600(ALL)05/95]
Fuel Economy
*
[SV11700(ALL)07/95]
Fuel economy is an estimate of the efficiency of
your vehicle and can be calculated as Miles Per
Gallon (MPG) or Liters Per 100 Kilometers
(L/100K). Do not calculate the fuel economy
during your vehicle's break-in period. This
would not be an accurate estimate of how much
fuel your vehicle will normally use.
*
[SV11800(ALL)05/95]
To calculate fuel economy:
*
[SV11900(ALL)06/95]
1. Fill the tank completely and record the
initial odometer reading.
*
[SV12000(ALL)06/95]
2. Every time you buy fuel record the
amount (in gallons or liters) purchased.
[SV12200(ALL)08/95]
3. After at least three to five tankfuls, fill the
fuel tank and record the final odometer
reading.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995

343
*
[SV56600(ALL)01/95]
Body
*
[SV56700(ALL)01/95]
q
Wash vehicle thoroughly to remove dirt,
grease, oil, tar or mud from exterior surfaces,
rear wheel housing and underside of front
fenders.
*
[SV56800(ALL)01/95]
q
Periodically wash vehicles stored in exposed
locations.
*
[SV56900(ALL)01/95]
q
Touch-up raw or primed metal to prevent
rust.
*
[SV57000(ALL)01/95]
q
Cover chrome and stainless steel parts with a
thick coat of auto wax to prevent
discoloration. Re-wax as necessary when the
vehicle is washed.
*
[SV57100(ALL)04/95]
q
Lubricate all hood, door and trunk lid hinges
and latches with a light grade oil.
*
[SV57200(ALL)01/95]
q
Cover interior soft trim to prevent fading.
*
[SV57300(ALL)01/95]
q
Keep all rubber parts free from oil and
solvents.
%*
[SV57350(ALL)01/95]
Engine
*
[SV57400(ALL)01/95]
q
Start engine every 15 days. Run at fast idle
until it reaches normal operating temperature.
*
[SV57500(ALL)01/95]
q
With your foot on the brake, shift through all
the gears while the engine is running.
%*
[SV57600(ALL)01/95]
Fuel system
%*
[SV57700(ALL)07/94]
q
Fill fuel tank with high-quality unleaded fuel
until the first automatic shutoff of the fuel
pump nozzle.
*
[SV57900(ALL)03/95]
NOTE: During extended periods of vehicle
storage (60 days or more), fuel may
deteriorate due to oxidation. This can
damage rubber and other polymers in
the fuel system and may also clog
small orifices.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995