1996 FORD AEROSTAR engine

69
%*
[ST08160(ALL)03/95]
If the Engine Cranks but Does
Not Start or Does Not Start After
a Collision
*
[ST08170(ALL)08/95]
Fuel Pump Shut-Off Switch
*
[ST08180(ALL)07/95]
If the engine cranks but does not start or does
not start after a collision, the fuel pump shut-off
switch may have been triggered. The shut-off
switch is a device intended to stop the fuel
pump when your vehicle has been involved in a
substantial jolt.
*
[ST08190(ALL)03/95]
Once the shut-off switch is triggered, you must
reset the switch by hand before you can start
your vehicle.
[ST08200(ALL)07/95]
one third page art:0095071-A
Fuel pump shut-off switch location
*
[ST08225(ALL)05/95]
RWARNING
If you see or smell fuel, do not reset the
switch or try to start your vehicle. Have
all the passengers get out of the vehicle
and call the local fire department or a
towing service.
File:04cpsta.ex
Update:Tue Aug 29 17:35:31 1995

70
*
[ST08250(ALL)03/95]
If your engine cranks but does not start after a
collision or substantial jolt:
*
[ST08275(ALL)04/95]
1. Turn the ignition key to the OFF position.
*
[ST08300(ALL)03/95]
2. Check under the vehicle for leaking fuel.
*
[ST08325(ALL)03/95]
3. If you do not see or smell fuel, push the red
reset button down. If the button is already
set, you may have a different mechanical
problem.
*
[ST08350(ALL)03/95]
4. Turn the ignition key to the ON position for
a few seconds, then turn it to the OFF
position.
*
[ST08375(ALL)03/95]
5. Check under the vehicle again for leaking
fuel.If you see or smell fuel, do not start
your vehicle again.If you do not see or
smell fuel, you can try to start your vehicle
again.
*
[ST08400(ALL)03/95]
6. Check all vehicle warning lights before
driving the vehicle.
*
[ST08425(ALL)03/95]
quarter page art:0020107-A
Reset button for fuel pump shut-off switch
File:04cpsta.ex
Update:Tue Aug 29 17:35:31 1995

71
*
[ST09200(ALL)07/95]
RWARNING
Do not start your vehicle in a closed
garage or other enclosed area. Never sit in
a stopped vehicle for more than a short
period of time with the engine running.
Exhaust fumes are toxic. SeeGuarding
Against Exhaust Fumesin this chapter for
more instructions.
%*
[ST09300(ALL)05/95]
Guarding Against Exhaust Fumes
*
[ST09400(ALL)02/95]
Carbon monoxide, although colorless and
odorless, is present in exhaust fumes. Take
precautions to avoid its dangerous effects.
*
[ST09600(ALL)05/95]
RWARNING
If you smell exhaust fumes inside your
vehicle, have your dealer inspect your
vehicle immediately. Do not drive if you
smell exhaust fumes.
*
[ST09700(ALL)03/95]
If your vehicle has rear windows and doors that
were installed as part of a van conversion, close
them while it is running. This prevents exhaust
fumes from being drawn into the passenger
compartment.
File:04cpsta.ex
Update:Tue Aug 29 17:35:31 1995

72
*
[ST09900(ALL)01/95]
Have the exhaust and body ventilation systems
checked whenever:
*
[ST10000(ALL)02/95]
q
your vehicle is raised for service
*
[ST10100(ALL)02/95]
q
the sound of the exhaust system changes
*
[ST10200(ALL)01/95]
q
your vehicle has been damaged in a collision
*
[ST10300(ALL)01/95]
Improve your ventilation by keeping all air inlet
vents clear of snow, leaves, and other debris.
*
[ST10400(ALL)08/95]
If the engine is idling while you are stopped in
an open area for long periods of time, open the
windows at least one inch (2.5 cm). Also, adjust
the heating or air conditioning system to bring
in outside air.
*
[ST10600(ALL)03/91]
q
HEATING Ð Set fan speed at MEDIUM or
HIGH, the function selector knob on VENT,
FLOOR, MIX, or the DEFROST symbol and
the temperature control knob on any desired
position.
[ST10800(ALL)07/95]
q
AIR CONDITIONING Ð Set the fan speed
knob at MEDIUM or HIGH, the function
selector knob on NORM A/C or MAX A/C
and the temperature control knob on any
desired position.
File:04cpsta.ex
Update:Tue Aug 29 17:35:31 1995

78 %
*
[LG04500(ALL)03/95]
Check Engine Warning Light
*
[LG04550(ALL)05/95]
The Powertrain On-Board Diagnostic II (OBD II)
system consists of the hardware and software
necessary to monitor the operation of the
powertrain. The OBD II system is designed to
check the function of the vehicle's powertrain
control system during normal operation. If an
emission problem is detected, the Check Engine
Warning Light (in the cluster) is turned on.
*
[LG04575(ALL)05/95]
Modification or additions to the vehicle may
cause incorrect operation of the OBD II system.
Additions such as burglar alarms, cellular
phones, and CB radios must be carefully
installed. Do not install these devices by tapping
into or running wires close to powertrain control
system wires or components.
[LG04600(ALL)07/95]
The light comes on briefly when you turn the
ignition key to the ON position, but it should
turn off when the engine starts. If the light does
not come on when you turn the ignition to ON
or if it comes on and stays on when you are
driving, have your vehicle serviced as soon as
possible. This indicates a possible problem with
one of the vehicle's emission control systems.
You do not need to have your vehicle towed in.
[LG04650(ALL)08/95]
If the light turns on and off at one (1) second
intervals while you are driving the vehicle, it
means that the engine is misfiring. If this
condition persists, damage could occur to the
engine or catalytic convertor. Have your vehicle
serviced at the first opportunity. You do not
need to have your vehicle towed in.
[LG04700(ALL)08/95]
If the light turns on and off on rare occasions
while you are driving, it means that a
malfunction occurred and the condition corrected
itself.
File:05cplga.ex
Update:Tue Aug 29 17:36:50 1995

79 [LG04750(ALL)08/95]
An example of a condition which corrects itself
occurs when an engine running out of fuel
begins to misfire. In this case, the Check Engine
Warning Light may turn on and will then set a
Diagnostic Trouble Code indicating that the
engine was misfiring while the last of the fuel
was being consumed. After refueling, the Check
Engine Warning Light will turn off after the
vehicle has completed three consecutive warm
up cycles without a mifire condition occurring.
A warm up cycle consists of engine start from a
cold condition (engine at ambient temperature)
and running until the engine reaches normal
operating temperature.
[LG04825(ALL)07/95]
On the fourth engine start up, the Check Engine
Warning Light will turn off as soon as the
engine begins to crank. It is not necessary to
have the engine serviced.
[LG04875(ALL)07/95]
Under certain conditions, the Check Engine
Warning Light may come on if the fuel cap is
not properly installed. If the Check Engine
Warning Light comes on and you suspect the
fuel cap is not properly installed, pull off the
road as soon as it is safely possible and turn off
the engine. Remove and replace the fuel cap,
making sure it is properly seated.
[LG04900(ALL)07/95]
After completing three consecutive warm-up
cycles and on the fourth engine start-up, the
Check Engine Warning Light should turn off. If
the light does not go off after the fourth engine
restart, have your vehicle serviced by your
dealer or a qualified technician.
File:05cplga.ex
Update:Tue Aug 29 17:36:50 1995

80
*
[LG05300(ALL)05/95]
one inch art:0020048-A
Check engine warning light symbol
[LG05525(ALL)03/94]
Electronic 4-Wheel Drive Warning Light
(If equipped)
[LG05550(ALL)03/95]
The Electronic 4-Wheel Drive Warning Light
turns on when the Electronic 4-Wheel Drive
system is not working properly. This light comes
on briefly when you turn the ignition key to the
ON position, but should turn off when the
engine starts. If the light does not come on when
you turn the ignition to the ON position, or if it
comes on and stays on when you are driving,
have your vehicle serviced as soon as possible.
[LG05560(ALL)03/94]
The 4WD light will go off after a few seconds
and stay off if all systems are operating
correctly. If a problem is detected, the 4WD
warning light will flash a certain number of
times indicating the location of the problem. The
flashing will continue until the problem is
corrected. Each time the ignition key is turned
on the controller will detect the problem and
flash the signal. The 4WD system remains safe to
operate and the vehicle should be returned for
service.
[LG05575(ALL)03/94]
one inch art:0020529-B
Electronic 4-wheel drive warning light
File:05cplga.ex
Update:Tue Aug 29 17:36:50 1995

81 %
*
[LG05900(ALL)01/95]
Charging System Light
*
[LG06000(ALL)03/95]
This light indicates that your battery is not being
charged and that you need to have the electrical
system checked.
[LG06050(ALL)05/95]
one inch art:0095040-A
Charging system light
*
[LG06100(ALL)07/95]
This light comes on every time you turn the
ignition to the ON or START position (engine
off). The light should go off when the engine
starts and the alternator begins to charge.
*
[LG06300(ALL)01/95]
If the light stays on or comes on when the
engine is running, have the electrical system
checked as soon as possible.
%*
[LG06305(ALL)06/93]
Supplemental Air Bag Readiness Light and
Tone Generator
*
[LG06310(ALL)06/93]
This light illuminates for six seconds when the
ignition is turned to the ON position. If the light
fails to illuminate, continues to flash, remains on,
or if a series of five beeps is heard, have the
system serviced as soon as possible.
*
[LG06315(ALL)05/95]
one inch art:0020778-B
Supplemental air bag readiness light
File:05cplga.ex
Update:Tue Aug 29 17:36:50 1995