1996 CHRYSLER VOYAGER instrument cluster

OR20 E2
5
RADIO
C1
PANEL
LAMPS
BK20Z1
OR20 E2
1
CONTROL
SWITCH TRACTION
35C4
BK20Z1
OR20 E2
115
POWER
MIRROR
SWITCH
Z1
18
BK
12
G302
G201
Z1
12
BK
BK12Z1
SWITCH IGNITION
2C2
Z1
20
BK
CLUSTER INSTRUMENT
136
C22
JUNCTION
BLOCK
C428
G300
8BK14Z1
8
7
SWITCH CONTROL
FRONT
BLOWER
REAR
E2
20
OR
E2
20
OR
OR20 E2
REAR
BLOWER
REAR
CONTROL
SWITCH
4 8
HEATER A/C
11C1
6C2
1C4C48
DRIVERLAMPSPANEL
1C1
2
BODY
CONTROL
MODULEBLOCK JUNCTION
3
30C4
E2
20
OR
GROUND
CONTROL
3 2
BK16Z1
G200
10
OUTLET POWER
LIGHTER/
CIGAR
FRONT
E2
20
OR
5
G301
Z2
18
BK/LG
2
3
LAMPS/ READING
FRONT
(PART OF
OPENER
DOOR
GARAGE
UNIVERSAL
SWITCH)
CS06
9C20
B75
Z2
18
BK/LG
Z1 20BK
E2 20OR
DRIVER(8W-47-2)(8W-35-2) (8W-62-2)
(8W-62-4)
(8W-15-13)
(8W-10-14) (8W-40-4)
(8W-12-2)
(8W-15-6) (8W-42-6)(8W-42-6) (8W-42-3) (8W-45-5)(8W-12-2)
(8W-15-4)(8W-41-3)
(8W-15-11)(8W-49-3)
(8W-49-3)
(8W-12-19)
8W - 44 - 8 8W-44 INTERIOR LIGHTINGNS/GS
J988W-3GS004408

8W-45 BODY CONTROL MODULE
Component Page
A/C Heater Control..................8W-45-5, 6
Ash Receiver Lamp....................8W-45-5
Automatic Day/Night Mirror.............8W-45-8
Back-Up Switch.......................8W-45-9
Battery.............................8W-45-9
Body Control Module . .8W-45-2, 3, 4, 5, 6, 7, 8, 9, 10
BS02...............................8W-45-9
BS10...............................8W-45-8
BS30...............................8W-45-9
Clockspring..........................8W-45-3
Combination Flasher/DRL Module........8W-45-5
Controller Anti-Lock Brake..............8W-45-6
CS03...............................8W-45-8
Data Link Connector...................8W-45-3
Door Lock Relay......................8W-45-7
Door Unlock Relay....................8W-45-7
Driver Door Ajar Switch................8W-45-7
Driver Door Arm/Disarm Switch..........8W-45-8
Driver Door Lock Switch..............8W-45-6, 8
Driver Door Unlock Relay...............8W-45-7
Driver Power Mirror..................8W-45-10
Driver Power Window Switch............8W-45-6
Engine Coolant Temperature Sensor.......8W-45-9
Engine Oil Pressure Switch..............8W-45-7
ES01...............................8W-45-9
ES02...............................8W-45-9
Front Cigar Lighter/Power Outlet.........8W-45-5
Front Reading Lamps/Switch............8W-45-8
Front Wiper Switch....................8W-45-4
Fuel Tank Module...................8W-45-7, 9
Fuse 1 (JB)..........................8W-45-3
Fuse 2 (JB)..........................8W-45-2
Fuse 3 (JB)..........................8W-45-3
Fuse 6 (JB)..........................8W-45-2
Fuse 19 (PDC)........................8W-45-4
Fuse 22 (PDC)........................8W-45-3
Fuse 28 (PDC)........................8W-45-2
G100...............................8W-45-9
G103...............................8W-45-9
G300............................8W-45-2, 10
G302...............................8W-45-9
Glove Box Lamp......................8W-45-8
Headlamp Dimmer Switch..............8W-45-5
Headlamp Switch...............8W-45-2, 3, 4, 5
Hood Ajar Switch.....................8W-45-7
Horn Relay..........................8W-45-3
HVAC Control........................8W-45-6
Ignition Switch.....................8W-45-2, 5
Instrument Cluster....................8W-45-5
Junction Block...........8W-45-2, 3, 4, 5, 6, 7, 10
Key-In Halo Lamp....................8W-45-10Component Page
Left Mid Reading Lamp................8W-45-8
Left Rear Door Ajar Switch..............8W-45-8
Left Rear Reading Lamp................8W-45-8
Left Visor/Vanity Mirror Lamps..........8W-45-8
Liftgate Ajar Switch...................8W-45-7
Liftgate Arm/Disarm Switch.............8W-45-6
LJ01 B17..........................8W-45-4, 6
Low Beam Relay......................8W-45-5
Low Coolant Level Switch...............8W-45-9
Low Washer Fluid Switch...............8W-45-3
Memory Seat/Mirror Module...........8W-45-2, 6
Message Center.....................8W-45-5, 6
Park Lamp Relay.....................8W-45-3
Passenger Door Ajar Switch.............8W-45-7
Passenger Door Arm/Disarm Switch.......8W-45-8
Passenger Door Lock Switch...........8W-45-6, 8
Passenger Power Mirror...............8W-45-10
Passenger Power Window Switch.........8W-45-6
Power Distribution Center...........8W-45-2, 3, 4
Power Folding Mirror Switch...........8W-45-10
Power Mirror Fold Relay...............8W-45-10
Power Mirror Switch...................8W-45-5
Power Mirror Unfold Relay.............8W-45-10
Powertrain Control Module..............8W-45-9
PS01...............................8W-45-3
PS02...............................8W-45-3
PTC 3 (JB)..........................8W-45-7
Radio.............................8W-45-4, 5
Rear Blower Front Control Switch........8W-45-5
Rear Blower Rear Control Switch.........8W-45-6
Rear Washer Motor....................8W-45-4
Rear Wiper Motor.....................8W-45-4
Remote Keyless Entry Module...........8W-45-6
Right Mid Reading Lamp...............8W-45-8
Right Rear Door Ajar Switch.............8W-45-8
Right Rear Reading Lamp...............8W-45-8
Right Visor/Vanity Mirror Lamps.........8W-45-8
Seat Belt Switch......................8W-45-7
Traction Control Switch.................8W-45-5
Universal Garage Door Opener...........8W-45-6
Wiper Module........................8W-45-3
Wiper On Relay.......................8W-45-4
NS/GS8W - 45 BODY CONTROL MODULE 8W - 45 - 1

BODY
CONTROL
MODULE
BLOCK JUNCTION
15
RELAYBEAMLOW
CONTROL
33C3
L93
22
PK
4
19
SIGNALLEFT
REAR
TURN TURNREAR RIGHT
SIGNAL 21
5COMBINATION
FLASHER/
DRL
MODULE LEFT
REAR
TURN
SIGNAL SIGNALTURN REAR RIGHT 912 CONTROLRELAYBEAM HIGH/LOW
4C2
C2
1
G26
20
LB
SWITCH IGNITION
13
BK/OR22 G69
16C2CENTER MESSAGE
KEY-IN
SWITCH
SENSE FEEDLAMPSPANEL
2
C4830
INSTRUMENT
CLUSTER
6
11
C1C4
8
SWITCH CONTROL
FRONT
BLOWER
REAR
IGNITIONDRIVERLAMP INDICATORVTSS
OR20 E2 E2
20
OR
OR20 E2
23C4
OR20 E2
ASH
RECEIVER
LAMP
2
E2
18
OR
C21
SWITCH HEADLAMP
E2
20
OR
C41
OR20 E2
C15
RADIO
5
POWER
MIRROR
SWITCH
3
TRACTION
CONTROL
SWITCH
A/C
HEATER
CONTROL
85
(IN PDC) RELAY
BEAM
LOW
76C1
L193
20
OR/WT
CONTROLLOW
BEAM
RELAY
SWITCH) FUNCTION
MULTI-
(PART OF
SWITCH
DIMMER
HEADLAMP
E2
20
OR
*7
*1
* RHD
86
FRONT
CIGAR
LIGHTER/
POWER
OUTLET
TOE2
20
OR
FEED LAMPSPANEL
FEED LAMPSPANEL
FEED LAMPSPANELFEED LAMPSPANELFEED LAMPSPANEL
FEED LAMPSPANEL
FEED LAMPSPANEL PANEL
LAMPS
FEED
KEY-IN
IGNITION
SWITCH
SENSEVTSS
INDICATOR
LAMP
DRIVERHIGH/LOW
BEAM
RELAY
CONTROL
(8W-12-2)
(8W-50-2)
(8W-50-12)
(8W-51-3)
(8W-10-14)(8W-46-2)
(8W-40-4)
(8W-42-6)(8W-44-7)
(8W-50-9)
(8W-50-10)(8W-47-2)(8W-62-2)
(8W-62-4) (8W-35-2)
(8W-42-3) (8W-50-2)(8W-50-2)
(8W-41-3)
NS/GS8W-45 BODY CONTROL MODULE 8W - 45 - 5
GS004505J988W-3

Component Page
Fuel Injector No. 3 (3.3L/3.8L)...........8W-80-34
Fuel Injector No. 4 (2.0L/2.4L)...........8W-80-34
Fuel Injector No. 4 (3.3L/3.8L)...........8W-80-34
Fuel Injector No. 5 (3.3L/3.8L)...........8W-80-34
Fuel Injector No. 6 (3.3L/3.8L)...........8W-80-34
Fuel Pump Module...................8W-80-35
Fuel Tank Module....................8W-80-35
G200..............................8W-80-35
G300..............................8W-80-36
G301 (Diesel)........................8W-80-37
G301 (Gas).........................8W-80-37
G302..............................8W-80-38
G400..............................8W-80-38
Generator..........................8W-80-38
Glove Box Lamp.....................8W-80-39
Glow Plug Relay.....................8W-80-39
HS6D S02..........................8W-80-39
HS6P S02..........................8W-80-39
Headlamp Switch - C1.................8W-80-39
Headlamp Switch - C2.................8W-80-40
Headlamp Washer....................8W-80-40
High Note Horn......................8W-80-40
Hood Ajar Switch.....................8W-80-41
Horn/Speed Control Switch.............8W-80-41
Idle Air Control Motor.................8W-80-41
Ignition Coil Pack (2.0L/2.4L)...........8W-80-41
Ignition Coil Pack (3.3L/3.8L)...........8W-80-41
Ignition Switch - C1..................8W-80-42
Ignition Switch - C2..................8W-80-42
Ignition Switch - C3..................8W-80-42
Instrument Cluster...................8W-80-42
Intake Air Temperature Sensor..........8W-80-43
Intake Air Temperature/Manifold
Absolute Pressure Sensor............8W-80-43
J02A L15...........................8W-80-43
J03A L16...........................8W-80-43
Junction Block - C1...................8W-80-44
Junction Block - C2...................8W-80-45
Junction Block - C3...................8W-80-46
Junction Block - C4...................8W-80-47
Key-In Halo Lamp....................8W-80-48
Key-In Switch.......................8W-80-48
Knock Sensor........................8W-80-48
Left Combination Relay................8W-80-48
Left Door Speaker....................8W-80-48
Left Fog Lamp (Built-Up-Export)........8W-80-49
Left Fog Lamp (Except Built-Up-Export). . .8W-80-49
Left Front Panel Speaker..............8W-80-49
Left Front Park/Turn Signal Lamp
(Built-Up-Export)..................8W-80-49
Left Front Park/Turn Signal Lamp
(Except Built-Up-Export)............8W-80-49
Left Front Speaker...................8W-80-49
Left Front Wheel Speed Sensor..........8W-80-50Component Page
Left Headlamp (Built-Up-Export)........8W-80-50
Left Headlamp (Except Built-Up-Export) . .8W-80-50
Left Headlamp Leveling Motor
(Built-Up-Export)..................8W-80-50
Left High Headlamp (Chrysler)
(Except Built-Up-Export).............8W-80-50
Left Liftgate Flood Lamp...............8W-80-51
Left Low Headlamp (Chrysler)
(Except Built-Up-Export).............8W-80-51
Left Mid Reading Lamp................8W-80-51
Left Rear Door Ajar Switch.............8W-80-51
Left Rear Lamp Assembly
(Built-Up-Export)..................8W-80-51
Left Rear Lamp Assembly
(Except Built-Up-Export).............8W-80-51
Left Rear Pillar Speaker...............8W-80-52
Left Rear Reading Lamp...............8W-80-52
Left Rear Sliding Door Contacts.........8W-80-52
Left Rear Speaker....................8W-80-52
Left Rear Vent Motor (LHD)............8W-80-52
Left Rear Vent Motor (RHD)............8W-80-53
Left Rear Wheel Speed Sensor..........8W-80-53
Left Repeater Lamp...................8W-80-53
Left Stop/Turn Signal Relay............8W-80-53
Left Visor/Vanity Mirror Lamps.........8W-80-53
License Lamp.......................8W-80-54
Liftgate Ajar Switch..................8W-80-54
Liftgate Arm/Disarm Switch............8W-80-54
Liftgate Lock Motor...................8W-80-54
Low Coolant Level Switch..............8W-80-54
Low Note Horn......................8W-80-54
Low Washer Fluid Switch..............8W-80-54
Manifold Absolute Pressure Sensor.......8W-80-55
Memory Power Seat Switch.............8W-80-55
Memory Seat Front Vertical Motor.......8W-80-55
Memory Seat Front Vertical
Position Sensor....................8W-80-55
Memory Seat Horizontal Motor..........8W-80-55
Memory Seat Horizontal Position Sensor . .8W-80-56
Memory Seat Rear Vertical Motor........8W-80-56
Memory Seat Rear Vertical
Position Sensor....................8W-80-56
Memory Seat Recliner Motor............8W-80-56
Memory Seat Recliner Position Sensor. . . .8W-80-56
Memory Seat/Mirror Module - C1........8W-80-57
Memory Seat/Mirror Module - C2........8W-80-57
Memory Seat/Mirror Module - C3........8W-80-58
Memory Set Switch...................8W-80-58
Message Center (LHD)................8W-80-58
Message Center (RHD)................8W-80-59
Mode Door Actuator...................8W-80-59
Multi-Function Switch.................8W-80-59
Needle Movement Sensor..............8W-80-60
Output Shaft Speed Sensor.............8W-80-60
Overhead Console....................8W-80-60
8W - 80 - 2 8W - 80 CONNECTOR PIN-OUTSNS/GS

IGNITION SWITCH - C1
BLACK
106 51
A41 12YL A21 12DB A31 12BK/WT A1 12RD A22 12BK/OR A2 12PK/BK G9 20GY/BK Z1 20BK
109 8
7 6 5
4 3 2
1 CAV IGNITION SWITCH OUTPUT (START) IGNITION SWITCH OUTPUT (ST-RUN) IGNITION SWITCH OUTPUT (RUN-ACC) FUSED B(+) IGNITION SWITCH OUTPUT (RUN) FUSED B(+) RED BRAKE WARNING LAMP DRIVER GROUND
- - CIRCUIT
- - FUNCTION
IGNITION SWITCH - C2
2 1GREEN
Z1 20BK G26 20LB
2 1 CAV GROUND
KEY-IN IGNITION SWITCH SENSE CIRCUIT
FUNCTION
IGNITION SWITCH - C3
1 2BLACK
A81 20DG/RD M1 20PK
2 1 CAV IGNITION SWITCH OUTPUT (OFF/RUN/START) FUSED B(+) CIRCUIT
FUNCTION
INSTRUMENT CLUSTER
RED
7 1
136
11
Z1 20BK F11 20RD/WT D1 20VT/BR D2 20WT/BK Z2 20BK/LG E2 20OR M1 20PK
13 12 10 9 8 7 6
5 4
3 2 1 CAV GROUND FUSED IGNITION (ST-RUN-OFF) CCD BUS (+) CCD BUS (-) GROUND PANEL LAMPS FEED FUSED B(+)
- - - -
- - CIRCUIT
- - - -
- - FUNCTION
8W - 80 - 42 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8042

Component/
GroundColor Location Fig.
G100 LT Frame Rail 3
G101 2.4L Rear of
Cylinder Head6, 7
G101 3.3L, 3.8L Rear of
Cylinder Block9
G102 LT Frame Rail 3
G103 2.4L Rear of
Cylinder Head6, 7
G103 3.3L, 3.8L Rear of
Cylinder Block9
G104 Rear of Right
Headlamp4
G200 Right of I.P.
Center Stack10
G201 I.P. Center
Support10
G202 I.P. Center
Support10
G204 I.P. Center
Support10
G300 LT Kick Panel 13
G301 RT Kick Panel 14
G302 LT Quarter
Panel21
G400 In Liftgate 23
Generator BK Rear of
Generator5, 6, 7,
8, 9
Glove Box
LampBL Rear of Glove
Box11
Glow #1 BK At Glow Plug 8
Glow #2 BK At Glow Plug 8
Glow #3 BK At Glow Plug 8
Glow #4 BK At Glow Plug 8
Headlamp
Dimmer SwitchBK Part of
Multifunction
Switch11
Headlamp
Switch C1NAT Rear of Switch 11
Headlamp
Switch C2BK Rear of Switch 11
Headlamp
Washer PumpBK At Pump N/S
High Note Horn BK LT Frame Rail 4
Hood Ajar
SwitchNAT LT Fender 2Component/
GroundColor Location Fig.
Horn Switch Rear of Driver
Airbag11
Idle Air Control
MotorBK On Throttle
Body5, 6, 7,
8, 9
Ignition Coil
Pack 2.0LBK Top of Valve
Cover5
Ignition Coil
Pack 2.4LBK Top of Valve
Cover6, 7
Ignition Coil
Pack 3.3L, 3.8LBK RT Side of
Engine9
Ignition Switch
C1GY Rear of Switch 11
Ignition Switch
C2GN Rear of Switch 11
Ignition Switch
C3BK Rear of Switch 11
Instrument
ClusterRD Rear of Cluster 11
Intake Air Temp
SensorGY On Intake 6, 7
J01D BK RT Side of
HVAC15
J02A BK Top of Liftgate 23
JO3A BK Top of Liftgate 23
Junction Block
C1GY On Junction
Block13
Junction Block
C2GY On Junction
Block13
Junction Block
C3GY On Junction
Block12
Junction Block
C4GY On Junction
Block12
Key-In Halo
LampWT Rear of Lamp 11
Knock Sensor
2.0LGY Front of
Cylinder Block5
Knock Sensor
2.4LGY Front of
Cylinder Block6, 7
Knock Sensor
3.3L, 3.8LGY Front of
Cylinder BlockN/S
L15 BK Top of Liftgate 23
L16 BK Top of Liftgate 23
Left Flasher
RelayBK LT Rear
Quarter PanelN/S
Left Door Ajar
SwitchBK LT B-PIllar 14
NS/GS8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 3
DESCRIPTION AND OPERATION (Continued)

Component/
GroundColor Location Fig.
Headlamp
Switch C1NAT Rear of Switch 11
Headlamp
Switch C2BK Rear of Switch 11
Headlamp
Washer MotorBottom of
ReserviorN/S
High Note Horn BK LT Frame Rail 4
Hood Ajar
SwitchNAT LT Fender 2
Horn Switch Rear of Driver
Airbag11
Idle Air Control
MotorBK On Throttle
Body5, 6, 7,
8, 9
Ignition Coil
Pack 2.4LBK Top of Valve
Cover6, 7
Ignition Coil
Pack 3.3L, 3.8LBK RT Side of
Engine9
Ignition Switch
C1GY Rear of Switch 11
Ignition Switch
C2GN Rear of Switch 11
Ignition Switch
C3BK Rear of Switch 11
Instrument
ClusterRD Rear of Cluster 11
Intake Air Temp
SensorGY On Intake 6, 7
J01D BK RT Side of
HVAC15
J02A BK Top of Liftgate 23
JO3A BK Top of Liftgate 23
Junction Block
C1GY On Junction
Block12, 13
Junction Block
C2GY On Junction
Block12, 13
Junction Block
C3GY On Junction
Block12
Junction Block
C4GY On Junction
Block12
Key-In Halo
LampWT Rear of Lamp 11
Knock Sensor
2.4LGY Front of
Cylinder Block6, 7
Knock Sensor
3.3L, 3.8LGY Front of
Cylinder BlockN/S
L15 BK Top of Liftgate 23Component/
GroundColor Location Fig.
L16 BK Top of Liftgate 23
Left
Combination
RelayBK LT Rear
Quarter PanelN/S
Left Door Ajar
SwitchBK LT B-PIllar 12
Left Door
Arm/Disarm
SwitchBK At Switch 19
Left Door
Courtesy LampBK At Lamp 19
Left Door
SpeakerBK At Speaker 19
Left Fog Lamp GY At Lamp 4
Left Front Door
Lock MotorBK At Motor 19
Left Front Panel
SpeakerBK At Speaker 11
Left Front
Park/Turn
Signal LampBK At Lamp 4
Left Front
Wheel Speed
SensorBK LT Fender Side
Shield2
Left Front
Window MotorRD At Motor 19
Left Headlamp BK At Lamp 2
Left Headlamp
Leveling MotorBK At Motor N/S
Left Liftgate
Flood LampBK At Lamp 23
Left Mid
Reading LampGY At Lamp 17
Left Power Door
Lock SwitchBK At Switch 19
Left Power
Mirror C1RD At Mirror 11
Left Power
Mirror C2BL At Mirror 11
Left Power
Window SwitchOR At Switch 19
Left Rear Lamp
AssemblyBK At Lamp 21
Left Rear Door
Ajar SwitchBK LT C-Pillar 21
Left Rear Pillar
SpeakerBK At Speaker 21
NS/GS8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 33
DESCRIPTION AND OPERATION (Continued)

±cycle, the lower the advance. The lower the duty-
±cycle, the more advanced the fuel timing.
The duty±cycle is determined by the PCM from
inputs it receives from the fuel injector sensor and
engine speed sensor.
TACHOMETERÐPCM OUTPUT
The PCM supplies engine rpm values to the Body
Controller that then supplies the instrument cluster
mounted tachometer (if equipped). Refer to Group 8E
for tachometer information.
GLOW PLUG RELAYÐPCM OUTPUT
The glow plug relay is located in the engine com-
partment on the left±inner fender (Fig. 11).
When the ignition (key) switch is placed in the ON
position, a signal is sent to the PCM relating current
engine coolant temperature. This signal is sent from
the engine coolant temperature sensor.
After receiving this signal, the PCM will determine
if, when and for how long a period the glow plug
relay should be activated. This is done before, during
and after the engine is started. Whenever the glow
plug relay is activated, it will control the 12V+ 100
amp circuit for the operation of the four glow plugs.
The Glow Plug lamp is tied to this circuit. Lamp
operation is also controlled by the PCM.
With a cold engine, the glow plug relay and glow
plugs may be activated for a maximum time of 200
seconds. Refer to the following Glow Plug Control
chart for a temperature/time comparison of glow plug
relay operation.In this chart, Pre±Heat and Post±Heat times are
mentioned. Pre±heat is the amount of time the glow
plug relay circuit is activated when the ignition (key)
switch is ON, but the engine has yet to be started.
Post±heat is the amount of time the glow plug relay
circuit is activated after the engine is operating. The
Glow Plug lamp will not be illuminated during the
post±heat cycle.
GLOW PLUGS
Glow plugs are used to help start a cold or cool
engine. The plug will heat up and glow to heat the
combustion chamber of each cylinder. An individual
plug is used for each cylinder. Each plug is threaded
into the cylinder head above the fuel injector (Fig. 12).
Each plug will momentarily draw approximately 25
amps of electrical current during the initial key±on
cycle. This is on a cold or cool engine. After heating,
Fig. 11 Glow Plug Relay Location
GLOW PLUG CONTROL
Fig. 12 Glow Plug
NS/GSFUEL SYSTEMÐ2.5L DIESEL ENGINE/2.0L GAS ENGINE 14 - 49
DESCRIPTION AND OPERATION (Continued)