1996 AUDI A4 engine

48-28


Power steering hydraulic circuit (4-cyl.
engine), overview

1 -
Power steering gear
2 -
Pressure line
3 -
Return hose
4 -
Cap with dipstick
Checking fluid level page 48
-22
5 -
Strainer
Integrated into reservoir
6 -
Bolt 9 Nm (80 in. lb)
7 -
Reservoir
8 -
Rubber mount
9 -
Clamp Use VAG1275 to tighten
Pa
ge 3 of 14 Power steerin
g pum
p, reservoir and h
ydraulic fluid circuit
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.7

48-30


20 -
Power steering pump
Fill with fluid before installing CAUTION, page 48
-27

21 -
Seals 16 x 22
Always replace
22 -
Banjo bolt 50 Nm (37 ft lb)
23 -
Bolt 18 Nm (13 ft lb)
24 -
Fastener
25 -
Clamp Always replaceUse VAG1275 to tighten
26 -
Seals 16 x 22 Always replace
27 -
Banjo bolt 50 Nm (37 ft lb)
28 -
Power steering pump Fill with fluid before installing CAUTION, page 48
-27

Installed on all 4-cyl. engines m.y. 98
Pa
ge 5 of 14 Power steerin
g pum
p, reservoir and h
ydraulic fluid circuit
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.7

48-31


Power steering hydraulic circuit (6-cyl. 2V
engine), overview

1 -
Power steering gear
2 -
Flexible hose
3 -
Return hose
4 -
Cap with dipstick
Checking hydraulic fluid level page 48
-
22

5 -
Strainer for expansion tank
Integrated into reservoir
6 -
Bolt 9 Nm (80 in. lb)
7 -
Expansion tank Refill with hydraulic fluid, Part No. G 002
000 Capacity: 0.7 liters (12 oz.)Checking hydraulic fluid level page 48
-
22

8 -
Rubber mount
9 -
Clamp
Always replace
Pa
ge 6 of 14 Power steerin
g pum
p, reservoir and h
ydraulic fluid circuit
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.7

48-34


Power steering hydraulic circuit (6-cyl. 5V
engine), overview

Power steering pump model 4 (FP-4)
1 -
Power steering gear
2 -
Return hose
3 -
Pressure hose
4 -
Cap with dipstick
Checking hydraulic fluid level page 48
-
22

5 -
Bolt
9 Nm (80 in. lb)
6 -
Reservoir
7 -
Rubber mount
8 -
Clamp Use VAG1275 to tighten
9 -
Clamp Use VAG1275 to tighten
10 -
Suction hose Fitting location Fig. 2Marks must align
Pa
ge 11 of 14 Power steerin
g pum
p, reservoir and h
ydraulic fluid circuit
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.7

48-37


Fig. 1 Fitting location of suction hose at power steering pump (4-
cyl. and V6 TDI engines)
Mark -P- on suction hose must align with seam on pump

Fig. 2 Fitting location of suction hose at reservoir (all engines)
Mark -1- on suction hose must align with seam on reservoir
Pa
ge 14 of 14 Power steerin
g pum
p, reservoir and h
ydraulic fluid circuit
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.7