Page 1 of 14
48-27
Power steering pump,
reservoir and hydraulic fluid
circuit
Notes:
Power steering pumps cannot be repaired. If
problems in the pump are suspected carry out
pressure and leakage tests. Replace the pump
if it is malfunctioning.
Check steering system for leaks if the fluid level
in the reservoir is low.
If there are leaks at the line connections first
tighten connections, wipe dry and then re-check
for leaks.
Checking the hydraulic fluid level page 48
-
22
.
Bleeding the steering system page 48
-24
.
Checking the steering system for leaks page 48
-25
.
Type of hydraulic fluid: G 002 000
Pa
ge 1 of 14 Power steerin
g pum
p, reservoir and h
ydraulic fluid circuit
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.7
Page 3 of 14
48-28
Power steering hydraulic circuit (4-cyl.
engine), overview
1 -
Power steering gear
2 -
Pressure line
3 -
Return hose
4 -
Cap with dipstick
Checking fluid level page 48
-22
5 -
Strainer
Integrated into reservoir
6 -
Bolt 9 Nm (80 in. lb)
7 -
Reservoir
8 -
Rubber mount
9 -
Clamp Use VAG1275 to tighten
Pa
ge 3 of 14 Power steerin
g pum
p, reservoir and h
ydraulic fluid circuit
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.7
Page 6 of 14
48-31
Power steering hydraulic circuit (6-cyl. 2V
engine), overview
1 -
Power steering gear
2 -
Flexible hose
3 -
Return hose
4 -
Cap with dipstick
Checking hydraulic fluid level page 48
-
22
5 -
Strainer for expansion tank
Integrated into reservoir
6 -
Bolt 9 Nm (80 in. lb)
7 -
Expansion tank Refill with hydraulic fluid, Part No. G 002
000 Capacity: 0.7 liters (12 oz.)Checking hydraulic fluid level page 48
-
22
8 -
Rubber mount
9 -
Clamp
Always replace
Pa
ge 6 of 14 Power steerin
g pum
p, reservoir and h
ydraulic fluid circuit
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.7
Page 11 of 14
48-34
Power steering hydraulic circuit (6-cyl. 5V
engine), overview
Power steering pump model 4 (FP-4)
1 -
Power steering gear
2 -
Return hose
3 -
Pressure hose
4 -
Cap with dipstick
Checking hydraulic fluid level page 48
-
22
5 -
Bolt
9 Nm (80 in. lb)
6 -
Reservoir
7 -
Rubber mount
8 -
Clamp Use VAG1275 to tighten
9 -
Clamp Use VAG1275 to tighten
10 -
Suction hose Fitting location Fig. 2Marks must align
Pa
ge 11 of 14 Power steerin
g pum
p, reservoir and h
ydraulic fluid circuit
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.7