1996 AUDI A4 01W Transmission Disassemble And Assemble Workshop Manual

34-45


Input shaft, pinion shaft, selector rods and
transmission cover, removing and
installing

1 -
Shift rod with shift fork for 3rd and 4th
gear
Disassembling and assembling Page 34
-62

Replacing bushings Page 34
-62
2 -
Input shaft
Disassembling and assembling Page 35
-1
Adjusting Page 35
-17
Servicing input shaft ball bearing Page 35
-17

3 -
Left stop bolt
40 Nm (30 ft lb)
4 -
Washer
5 -
Relay shaft Installation position Page 34
-62
6 -
Washer
7 -
Right stop bolt
40 Nm (30 ft lb)
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34-46


8 -
Shift rod
Installation position Page 34
-62
Replacing shift rod sealing washer Page 34
-62

9 -
Shift detent
Installation position Page 34
-62
10 -
Torx bolt
25 Nm (18 ft lb)With shoulder to secure shift detent spring
11 -
Shift rod with shift fork for 1st/2nd/5th and
reverse gear Disassembling and assembling Page 34
-62

Removing and installing ball sleeve
Page 34
-66
, Fig. 2

12 -
Pinion shaft
Disassembling and assembling Page 35
-21

Adjusting Page 39
-35
Servicing pinion shaft ball bearing Page 35
-21

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34-47


13 -
Transmission cover
Coat sealing surfaces with thin layer of
sealant AMV 188 001 02 Removing and installing oil collector tray
Page 34
-48
, Fig. 1

14 -
Transmission housing
Match components according to
transmission code letters found in parts
catalog microfiche
15 -
Torx bolt 22 Nm (16 ft lb)
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34-48


Removing
Installing Fig. 1 Removing and installing oil collector tray
- Turn oil collector tray (arrow) and pull out.
- Push oil collector tray into transmission, until it snaps in.
Installation position: oil collector tray faces upward in transmission
cover.
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34-49

Input shaft ball bearing, multi-function
switch, input shaft, pinion shaft, shift
rods and transmission cover, removing
and installing


Notes:

To remove the above-mentioned components, it
is not necessary to remove the differential.
Removal is only necessary when adjustments
have to be performed Page 39
-33
, list of
adjustments

Special tools and equipment

VW309 holding plate
VW353 transmission support
3235 press device
VAG1306 drip tray
VAG1582 taper roller bearing puller
VAG1582/2 gripping piece
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pair&id=AUDI.B5.TM01.34.4

AMV 188 001 02 sealant
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34-50

Removing

- Place VAG1306 drip tray under transmission.

- Drain transmission oil.

- Secure transmission to assembly stand Page
34
-29
.

Notes: - Remove clutch release lever -A- with release bearing.
Before removing the guide sleeve, slide a shrink tube over the input
shaft splines to protect the seal. Remove the seal in the guide sleeve Page 30
-18
.
- Remove guide sleeve -B-.
- Remove spring washer -C-.
- Remove circlip -D- in front of input shaft ball bearing.
- Note thickness of circlip, if ball bearing, input shaft or transmission
housing is not replaced.
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34-51


- Pull input shaft ball bearing out of transmission housing.

- Remove circlip (arrow) behind input shaft ball bearing.
- Note thickness of circlip, if ball bearing, input shaft or transmission
housing is not replaced.
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pair&id=AUDI.B5.TM01.34.4