Page 502 of 738
Downloaded from www.Manualslib.com manuals search engine 54-6CHASSIS ELECTRICAL - Ignition Switch
IGNITION SWITCHSPECIAL
TOOL
ToolTool number and nameSupersessionApplication
MB990803
Steering wheel pullerGeneral service toolRemoval of steering wheel
IGNITION SWITCHREMOVAL AND INSTALLATION
40 Nm29 ft.lbs.6 Nm
6
Steering lock cylinder removalsteps
Ignition switch segment removalsteps
1. Air bag module (Refer to GROUP 52B
4Ab
- Air Bag Module and Clock Spring.)3. Knee protector
2. Steering wheel(Refer to GROUP 52A - Instrument
3. Knee protector
Panel.)
LRedE;)to GROUP 52A - Instrument:i:4. Column cover, lower
5. Column cover, upper
:::4. Column cover, lower6. Lap cooler duct and foot shower duct
5. Column cover, upper10. Key reminder switch segment
6. Lap cooler duct and foot shower duct11. Ignition switch segment
,A+ 7. Column switch and clock springassembly
NW
8. Ignition key illumination ring
9. Steering lock cylinder
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Page 503 of 738

Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Ignition Switch54-7REMOVAL SERVICE POINTS
+A, STEERING WHEEL REMOVAL
Remove the steering wheel by using the special tool.
Caution
Do not hammer on the steering wheel to remove it;
doing so may damage the collapsible mechanism.
Front of vehicles
219FO12:
+B,COLUMN COVER LOWER / COLUMN COVER
UPPER REMOVAL
After the screws have been removed, remove the covers,while making sure not to break the grippers.
+C, STEERING LOCK CYLINDER REMOVAL
(1) Insert the ignition key into the steering lock cylinderand place the key in the ACC position.
(2)Press the lock pin down with a Phillips head screwdriv-
er (small-size one) to remove the steering lock cylinder.INSTALLATION SERVICE POINT
.A+COLUMN SWITCH AND CLOCK SPRING
ASSEMBLY INSTALLATIONLine up the “NEUTRAL” mark of the clock spring with
the mating mark to center the clock spring.
CautionIf the clock spring is not centered, problems such
as intermediate failure of the steering wheel to turn,broken ribbon cable in the clock spring, or the like
could occur. As a result, they might hinder proper
operation of the SRS, resulting in serious injury.
iI
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Page 527 of 738

Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Meters and Gauges54-31
COMBINATION METERS
LREMOVAL AND INSTALLATION
76FO22200002364
NOTE
*: 1992 models
L/
:i:
- lnstiument PineI.)
2. Column cover, lower
3. Column cover, upper 1. Knee protector (Refer
G GROUP 52A4. Meter bezel
* ’5. Combination meter
Removal steps6. Adapter* (Mechanical speedometer
type) /Washer tank (Refer to GROUP
51 - Windshield Wiper and Washer.)7. Vehicles speed sensor (Electrical
Front of ve
219FOl;
speedometer type)REMOVAL SERVICE POINTS
dAbCOLUMN COVER LOWER / COLUMN COVER
UPPER REMOVAL
After the screws have been removed, remove the covers,while making sure not to break the grippers.
dB, ADAPTER REMOVAL
TYP-
(1) Disconnect the speedometer cable at the transaxle
end of the cable.
(2) Pull the speedometer cable slightly toward the vehicleinterior, release the lock by turning the adaptor to
the left or right, and then remove the adapter.
Adapter-Y16FO129],
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Page 529 of 738
Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Meters and Gauges
COMBINATION GAUGESREMOVAL AND INSTALLATION
54-33
Removal steps
1. Instrument panel(Refer to GROUP 52A
- InstrumentPanel.)
0 Distribution duct[Refer to GROUP 55 - Ventilators
(Instrument Panel).]
2. Combination gaugeDISASSEMBLY AND REASSEMBLY
i;
Disassembly steps
1. Gauge bracket2. Gauge glass
3. Window plate4. Voltage gauge
or
pressure gauge
5. Oil pressure gauge
6. Engine coolant temperature gauge
7. Printed-circuit board
8. Gauge caseTSB Revision
J
Page 599 of 738
Downloaded from www.Manualslib.com manuals search engine HEADLIGHT
CHASSIS ELECTRICAL - Lighting System54-103
REMOVAL AND INSTALLATION
(From 1994 models)
(Up to 1993 models)
Removal steps (From 1994 models)
1. Front combination light
2. Headlight
4Bb
4WFOOB100002389
Removal steps (Up to 1993 models)
1. Headlight bezel, upper
2. Headlight bezel, lower
3.Retaining ring4.Headlight5.Spring6.Mounting ring7.Housing8.Rod assembly9.Headlight hood
10.Link assembly11. Boot12. Pop-up motor
REMOVAL SERVICE POINTS
+A, HEADLIGHT BEZEL, UPPER REMOVAL(1) Raise the headlights by using the pop-up switch.
Disconnect the negative (-) battery terminal.(2) Remove the headlight bezel, upper.
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Page 600 of 738
Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Lighting System
16A0833
A(Conductivity
Headlight lower
stop position
16FO17100002390
+B, ROD ASSEMBLY REMOVALUsing a flat head screwdriver (wrap cloth or similar on
the ball joint area to prevent injury), disconnect the connec-
tor.NOTE
When disconnecting the rod assembly from the link, hold
the link by hand.
INSPECTION
POP-UP MOTOR (Up lo 1993 models) CHECKRotate the manual knob of the pop-up motor clockwise by
hand to check continuity between terminals.
TerminalWhen the
(+) terminal of the B
ohmmeter is connected to (1)
and the (-) terminal is connected
to (2)
Continuity rangeWhen the
(+) terminal of the A
ohmmeter is connected to (1)
and the (-) terminal is connected
to (5)
‘1 I
Lj
I
‘d ~~
iji
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Page 601 of 738

Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Lighting System54-105FOG LIGHT
REMOVAL AND INSTALLATION
(Up to 1993 models)
,’
..-.-f .- . . .._ 1’yI’-’--.._ . . . ./’‘._,/‘.:‘. . . . . .--ye=.,/‘c’ !:I’:.;; ____-... _.__-.-__~___. . . . . ._./i L.- -3...-.._:.y- .‘...-____ y--. . . . . --‘-T---..-_ -_--._ _ __.-.-.;.? ::.._/ ; .--_.‘7 ,,-y-? ..-,r-; ‘;
‘....lr/I..j ,/L7 rl,-’/I” . . . ..-. ~ -,-.-A:..____ p
A’7----p--*@
,,A..
*~~~~1;’ -“‘.,.
, ‘!U ,.I,/ Ii
8, $&$Jqk2&
4&;. +I+ ’
,,, ’ .’- ‘-I,i
4!a
Removal steps(Up to 1993 models)
1. Front air side spoiler2. Fog light assembly -3. Socket cover4. Bulb
Up to 1993 models
Z16FO268
From1994 models
wZl6FO465
(From 1994 models)
(From 1994 models)
1. Front air side spoiler2. Fog light assembly
Bulb replacement removal steps4.
Lens5. Projector unit6. Bulb7. Bracket
REMOVAL SERVICE POINT
+A, BULB REMOVAL(1) Remove the socket cover (Up to 1993 models).
(2) Remove the bulb mounting spring and remove the
bulb.
CautionDo not touch the surface of the headlight bulb
with bare hands or dirty gloves.
If there are deposits on the surface, loosen and
remove the deposits with a cloth dipped in alcohol
or thinner, and let the surface dry before mounting
the bulb.
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Page 602 of 738
Downloaded from www.Manualslib.com manuals search engine 54-106CHASSIS ELECTRICAL - Lighting SystemFRONT COMBINATION LIGHT AND OPTICAL HORN LENS
REMOVAL AND INSTALLATION(Up to 1993 models)
j&z?&/ optica’ horn Iens
(From 1994 models)
L.JZ16FO216Z16FO47600002392
Removal steps
1. Light cover2. Front combination lightREAR COMBINATION LIGHT AND LICENSE PLATE LIGHT
REMOVAL AND INSTALLATION
I
#d ~
216FO210
Removal steps
1. Rear combination light unit2. Bulb
Rear side trim (Refer to GROUP 52A- Trims.)
3. Socket assembly
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