1995 LAND ROVER DISCOVERY battery

Tdi
15
REPAIR BOOST PRESSURE SENSOR
Service repair no - 18.30.63
Remove
1.Disconnect battery negative lead.
2.Disconnect sensor multi-plug.
3.Disconnect pressure tube union.
4.Retrieve and discard union copper washers.
5.Place pressure tube aside.
6.Remove sensor to mounting bracket bolts.
7.Remove sensor.
Refit
8.Renew all copper washers.
9.Reverse removal procedure.
INJECTION TIMING SENSOR
Service repair no - 18.30.64
Remove
1.Disconnect battery negative lead.
2.Disconnect sensor multi-plug.
3.Disconnect spill return pipe to injector.
4.Disconnect injector union.
5.Remove copper washers.
6.Remove injector clamp fixing.
7.Remove clamp.
8.Remove injector.
9.Remove injector copper washers.
Refit
10.Renew all copper washers.
11.Reverse removal procedure.
12.Check for leaks when running.

19FUEL SYSTEM
16
REPAIR ENGINE SPEED SENSOR
Service repair no - 18.30.65
Remove
1.Disconnect battery negative lead.
2.Disconnect sensor multi-plug.
3.Place vehicle on ramp and apply handbrake.
4.Raise ramp.
5.Remove sensor retaining nut.
6.Remove sensor from housing.
7.Clean housing mating faces.
Refit
8.Reverse removal procedure.

Tdi
17
REPAIR VEHICLE SPEED SENSOR
Service repair no - 18.30.22
Remove
NOTE: The following procedure is carried
out with the ramp still raised.
1.Disconnect battery negative lead.
2.Disconnect sensor multi-plug.
3.Remove sensor retaining screw.
4.Remove sensor retaining plate.
5.Remove sensor from transfer box.
Refit
6.Reverse removal procedure.CLUTCH PEDAL SWITCH
Service repair no - 18.30.67
Remove
1.Disconnect battery negative lead.
2.Disconnect switch wiring lucars.
3.Turn rear body of switch to release locknut
4.Remove locknut.
5.Remove switch from mounting bracket.
Refit
6.Reverse removal procedure.

19FUEL SYSTEM
18
REPAIR BRAKE PEDAL SWITCH
Service repair no - 18.30.66
Remove
1.Disconnect battery negative lead.
2.Disconnect switch wiring Lucars.
3.Loosen rear locknut.
4.Remove front locknut.
5.Remove switch from mounting bracket.
Refit
6.Reverse removal procedure.COOLANT TEMPERATURE SENSOR
Service repair no - 18.30.68
Remove
1.Disconnect battery negative lead.2.Disconnect sensor multi-plug.
3.Remove sensor.
4.Clean off water spillage from sensor area.
Refit
5.Fit a new copper washer.
6.Fit sensor and tighten securely.
7.Refill cooling system.
8.Run engine, check for water leaks around
sensor.

Tdi
19
REPAIR THROTTLE POSITION SENSOR
Service repair no - 18.30.17
NOTE: The throttle position sensor is not a
serviceable item, in the event of failure it
must be renewed.
Remove
1.Disconnect battery negative lead.
2.Disconnect multiplug from sensor.
3.Remove nut securing throttle pedal quadrant to
sensor. Remove throttle pedal quadrant.
4.Remove two screws securing sensor to pedal
box.
5.Remove sensor.
Refit
6.Reverse removal procedure.
CAUTION: DO NOT operate throttle
mechanism while sensor is loosely fitted,
damage may be caused to sensor wiper
track.ELECTRO-PNEUMATIC MODULATOR
Service repair no - 18.30.69
Remove
1.Disconnect battery negative lead.
2.Disconnect multi-plug from modulator.
3.Remove three vacuum pipes from modulator.
4.Remove nut securing modulator to inner wing.
5.Remove modulator.
Refit
6.Reverse removal procedure.

MFI
3
FAULT DIAGNOSIS FUEL PRESSURE CHECK
In order to check the fuel pressure it is necessary to
first depressurise the fuel system as follows:
WARNING: Under normal operating
conditions the multiport fuel injection
system is pressurised by a high pressure
fuel pump, operating at up to 2.3 to 2.5 bar. When
engine is stationary pressure is maintained within
system. To prevent pressurised fuel escaping and
to avoid personal injury it is necessary to
depressurise multiport fuel injection system
before any service operations are carried out.
If vehicle has not been run there will be a small
amount of residual pressure in fuel line. The
depressurising procedure must still be carried out
before disconnecting any component within the
fuel system.
The spilling of fuel is unavoidable during this
operation. Ensure that all necessary precautions
are taken to prevent fire and explosion.
A Pressure gauge 18G1500
B Fuel tank and pump
C Fuel filter
D Fuel injectors x 8
E Regulator1.Remove fuel pump relay module.
See Repair,
Multiport Fuel Injection Relay
2.Start and run engine.
3.When sufficient fuel has been used to cause fuel
line pressure to drop, injectors will become
inoperative, resulting in engine stall. Switch off
ignition.
4.Disconnect battery negative lead. .
NOTE: Fuel at low pressure will remain in
system. To remove low pressure fuel,
place absorbent cloth around fuel pipe at
the filter during disconnection.
5.Connect the pressure gauge on the outlet from
the filter, located on the chassis under the right
rear wheel arch.
6.Reconnect the battery and turn the ignition to
position II while observing the pressure gauge.
Results
Expected reading 2,39-2,672 kgf/cm
2
Pressure drop-max 0.7 kgf/cm2in one minute.
If pressure is low check that filter is not blocked
and pump is operating satisfactorily. Then
recheck pressure. If pressure is still low renew
regulator.
See Repair, Fuel Pressure
Regulator

19FUEL SYSTEM
2
REPAIR AIR FLOW SENSOR
Service repair no - 19.22.25
Remove
NOTE: The air flow sensor is not a
serviceable item. In event of failure or
damage the complete unit must be
replaced.
1.Disconnect battery negative lead.
2.Release intake hose clamp, disconnect from
sensor.
3.Disconnect multi-plug.
4.Release two clips securing air cleaner to air flow
sensor. Remove sensor from engine
compartment.
Refit
5.Reverse removal procedure. Ensure multi-plug is
firmly reconnected, and hose clamp at the rear
of sensor is securely tightened, to prevent
unmetered air entering engine.THROTTLE POSITION SENSOR
Service repair no - 19.22.49
Remove
1.Disconnect battery negative lead.
2.Disconnect multi-plug from harness.
3.Remove two screws securing sensor to plenum
chamber and carefully pull sensor off throttle
shaft.
4.Remove old gasket.
Refit
5.Fit new gasket.
6.Align sensor and shaft flats, slide sensor on to
throttle shaft. Secure sensor to plenum chamber.
CAUTION: DO NOT operate throttle
mechanism while throttle position sensor
is loosely fitted, damage may be caused to
throttle position sensor wiper track.

MFI
3
REPAIR IDLE AIR CONTROL VALVE
Service repair no - 19.22.54
Remove
1.Disconnect battery negative lead.
2.Disconnect multi-plug.
3.Unscrew valve from rear plenum chamber.
4.Remove washer.
Refit
5.FitNEWsealing washer.
NOTE: If same idle air control valve is
being refitted clean sealing compounds
from threads. Apply Loctite 241 to threads
of valve before reassembly.
6.Tighten valve to
20 Nm.
7.Reverse removal procedure.VEHICLE SPEED SENSOR
Service repair no - 88.30.14
The vehicle speed sensor is located in the LH side of
the transfer box.
Remove
1.Place vehicle on lift, apply parking brake.
2.Disconnect battery negative lead.
3.Raise lift, disconnect multiplug from vehicle
speed sensor.
4.Remove screw securing sensor to transfer box.
5.Remove vehicle speed sensor
Refit
6.Reverse removal procedure.