Page 712 of 873

CHASSIS AND BODY
45
REPAIR Refit
20.Position centre console assembly, ensuring
harnesses and connectors are not trapped and
are routed to their correct locations.
21.Connect cigar lighter multiplug and illumination
bulb Lucar.
22.Align centre console to body fixings and fascia.
23.Fit and tighten screws securing centre console to
body.
24.Lubricate hand brake lever to cable clevis pin.
25.Align hand brake cable to lever, fit clevis pin and
secure with clip.
26.Secure hand brake lever gaiter to centre
console.
Models fitted with electric front seats
27.Position electric front seat switches,connect
multiplugs and secure to centre console.
All models
28.Position centre console switch pack and connect
multiplugs to switches.
29.Align switch pack to centre console and secure
with screws.
30.Fit centre console switch pack cover.
31.Fit centre console rubber mat.
32.Fit gear selector lever knob and secure gaiter.
33.Fit transfer gear lever knob and secure gaiter.
34.Reconnect battery earth lead.DRINKS TRAY
Service repair no - 76.46.41
Remove
1.Disconnect battery negative lead.
2.Remove ash tray.
See ash tray - dash panel
central louvre panel.
3.Remove switch pack.See switch pack - dash
panel central louvre panel.
4.Remove 6 screws securing drinks tray to dash
panel central louvre panel.
5.Remove drinks tray.
Refit
6.Position drinks tray to dash panel central louvre
panel and secure with screws.
7.Fit switch pack.
See switch pack - dash panel
central louvre panel.
8.Fit ash tray.See ash tray - dash panel central
louvre panel.
9.Connect battery negative lead.
Page 713 of 873
76CHASSIS AND BODY
46
REPAIR DASH PANEL CENTRAL LOUVRE PANEL
Service repair no - 76.46.42
Remove
1.Disconnect battery negative lead.
2.Remove radio.
See ELECTRICAL, Repair,
radio.
3.Release tags securing radio cage to louvre
panel and remove cage.
4.Remove clock.
See ELECTRICAL, Repair,
clock.
5.Release 4 coin tray securing tags.
6.Remove coin tray.
7.Remove 3 heater control and blower switch
knob.
8.Remove 2 screws securing heater graphic
display panel and remove panel.
9.Remove 4 screws securing heater control unit to
panel.
10.Working through coin tray aperture, remove
screw securing panel.
11.Working through clock aperture, remove screw
securing panel.
12.Loosen 2 uppermost panel retaining screws.
NOTE: On some models the panel is fitted
with an LED. In this case, manoeuvre LED
from panel and disconnect.
13.Remove panel retaining screw cover.
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CHASSIS AND BODY
47
REPAIR
14.Remove 2 screws securing louvre panel.
15.Remove louvre panel from dash panel.
Refit
16.Position louvre panel, feed harness connectors
through their correct apertures,and align to dash
panel.
CAUTION: When refitting avoid trapping of
electrical wiring.
17.Fit and tighten screws securing louvre panel.
18.Fit panel retaining screw cover.
19.Position heater control unit to panel and secure
with screws.
20.Fit heater graphic display panel and secure with
screws.
21.Fit heater control and blower switch knobs.
22.Fit clock.
See ELECTRICAL, Repair, clock.
23.Position coin tray and secure to tags.
24.Position radio cage, feed electrical connectors
and aerial through cage, and position to panel.
25.Bend back radio cage retaining tags.
26.Fit radio.
See ELECTRICAL, Repair, radio.
27.Connect battery negative lead.DASH PANEL ASSEMBLY
Service repair no - 76.46.23
Remove
1.Move front seats to rearmost position.
2.Disconnect battery negative lead.
3.Disconnect air bag multiplugs under dash panel.
CAUTION: When air bags are fitted,
reference must be made to the Airbag
Supplementary Restraint System section.
4.Remove passenger glove box.
5.Remove driver's side access panel.
6.Remove centre console assembly.
See centre
console.
7.Remove airbag from steering wheel.See
SUPPLEMENTARY RESTRAINT SYSTEM,
Repair, driver's airbag module.
8.Remove passenger's airbag from dash panel.
See SUPPLEMENTARY RESTRAINT SYSTEM,
Repair, passenger's airbag module.
9.Release clamp and lower steering column.
10.Remove steering wheel.
See STEERING,
Repair, steering wheel.
11.Remove column switch.See
SUPPLEMENTARY RESTRAINT SYSTEM,
Repair, column switch assembly.
12.Remove instrument binnacle.See
ELECTRICAL, Repair, instrument binnacle.
13.Remove radio.See ELECTRICAL, Repair,
radio.
14.Remove exterior mirrors switch panel.
15.Remove coin tray.
16.Remove switch panel.
17.Remove clock.
18.Undo screw securing mounting bracket and
position passenger's side relay assembly aside.
19.Set heater controls fully clockwise.
Page 715 of 873
76CHASSIS AND BODY
48
REPAIR 20.Note position of levers, disconnect heater control
cables from levers and outer cable from retaining
clips.
21.Remove 4 bolts securing dash panel to centre
lower mounting brackets.
22.Remove 4 bolts securing dash panel to side
lower mounting brackets.
23.Undo 4 screws and remove 2 driver's knee
bolster pads from below steering column.
24.Remove 4 nuts securing instrument mounting
bracket to dash panel.
25. With assistance:Manoeuvre dash panel
partially rearward.
26.Driver's side: Disconnect 6 multiplugs
connecting dash harness to main harness.
27.Disconnect 3 multiplugs connecting dash
harness to fusebox.
28. With assistance:Lift dash panel rearward to
clear fixings and remove from vehicle.
Page 720 of 873
CHASSIS AND BODY
53
REPAIR
31. With assistance:Attach suction cups to glass
and lift into position, carefully align the indicators
on the obscuration band with the supports.
Lower screen onto body flange, check alignment
and firmly press to seat glass in the aperture.
NOTE: The finisher on later vehicles will
not have cutouts, or supports fitted, as
shown.
32.Align cut outs with the supports and push
finisher fully onto the glass. Use a wooden block
to ensure fit.
33.Refit 'A' post finishers and interior mirror.
34.Refit wiper arms.FRONT SEAT - ELECTRIC
Service repair no - 76.77.01
Remove
1.Operate controls to adjust seat fully backwards
and remove 2 bolts securing seat slides.
2.Operate controls to adjust seat fully forwards.
3.Remove 3 studs securing seat side valance.
4.Remove side valance.
Page 721 of 873
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REPAIR
5.Remove Torx screw securing seat belt.
6.Remove 2 Torx screws securing seat.
7.Disconnect multiplug.
8.Remove seat.
Refit
9.Reverse removal procedure.
10.Tighten Torx screws securing seat to
29 Nm (21
lbf ft)
.
11.Tighten bolts securing seat slides to
22 Nm (16
lbf ft)
.
12.Tighten Torx screw securing seat belt to
32 Nm
(24 lbf ft)
.FRONT SEAT - MANUAL - 5 DOOR (96 MODELS)
Service repair no - 76.70.01
Remove
1.Raise adjusting bar and slide seat fully
backwards.
2.Remove 2 bolts securing seat slides.
3.Raise adjusting bar and slide seat fully forwards.
4.Remove Torx screw securing seat belt.
5.Remove 2 Torx screws securing seat.
6.Remove seat.
Page 722 of 873

CHASSIS AND BODY
55
REPAIR Refit
7.Reverse removal procedure.
8.Tighten Torx screws securing seat to
29 Nm (21
lbf ft)
.
9.Tighten bolts securing seat slides to
22 Nm (16
lbf ft)
.
10.Tighten Torx screw securing seat belt to
32 Nm
(24 lbf ft)
.INTERIOR MIRROR (96 MODELS)
Service repair no - 76.10.51 - Manual
Service repair no - 76.10.54 - Auto dimming
Remove
NOTE: To remove manual mirror, follow
step 8 only.
1.Remove headlining front pocket.
2.Release left hand sun visor from clip and move
aside.
3.Release sun visor clip screw cover.
4.Remove clip securing screw and remove clip.
5.Remove 2 screws securing sunroof ECU and
move ECU aside.
6.Locate mirror multiplug, remove clip and
disconnect multiplug.
7.Remove tape securing harness (behind
headlining).
8.Release mirror from screen by applying sharp
downward pressure to the base.
CAUTION: Do not use tools to assist
removal. Mirror base should be moved in
direction of arrow, parallel to windscreen.
9.Release harness from behind headlining and
remove mirror.
Page 724 of 873
CHASSIS AND BODY
57
REPAIR SUN VISOR
Service repair no - 76.10.47
Remove
1.Release sun visor from headlining retaining clip.
2.Remove 3 screws securing sun visor to body.
3.Release sun visor and disconnect multiplug.
4.Remove sun visor.
Refit
5.Position sun visor and connect muliplug.
6.Position sun visor to headlining and secure with
screws.
7.Secure sun visor to headlining clip.WHEEL ARCH LINER - FRONT
Service repair no - 76.10.48
Remove
1.Raise front of vehicle and support on safety
stand.
2.Remove front road wheel.
3.Remove 4 wheel arch liner retainers.
4.Remove wheel arch liner.
Refit
5.Fit wheel arch liner and secure with retainers.
6.Fit front road wheel and tighten nuts to
126 Nm
(93 lbf ft)
.
7.Remove stand and lower vehicle.