1995 LAND ROVER DISCOVERY wheel

04GENERAL SPECIFICATION DATA
12
INFORMATION SHOCK ABSORBERS
Type Telescopic, double-acting non-adjustable.................................................................................
Bore diameter 35.47mm...................................................................
BRAKES
Front service brake
Type Outboard discs with four piston calipers.................................................................................
Operation Hydraulic, servo assisted self-adjusting.........................................................................
Pad material non asbestos.....................................................................
Rear service brake
Type Outboard discs with two piston calipers.................................................................................
Operation Hydraulic, servo assisted, self-adjusting.........................................................................
Pad material non asbestos.....................................................................
Parking brake
Type Mechanical-cable operated drum brake on the rear of.................................................................................
the transfer gearbox output shaft
Lining material non asbestos..................................................................
Servo/master cylinder non ABS
Manufacturer Lucas....................................................................
Servo type LSC 115........................................................................
Master cylinder type AS/AS.........................................................
Anti-lock brake system
Manufacturer/type Wabco 4 wheel sensed add on anti-lock brake............................................................
system.
Servo/master cylinder ABS
Manufacturer Lucas....................................................................
Master cylinder type CV/CV.........................................................

GENERAL SPECIFICATION DATA
17
INFORMATION TYRE PRESSURES
Pressures: Check Normal on and off-road use. Off-road 'emergency' soft use
maximum
with tyres cold All speeds and loads speed of 40 kph (25 mph)
205R16 Radial Front Rear Front Rear
bars 1.9 2.6 1.2 1.8
lbf/in
228 38 17 25
kgf/cm22.0 2.7 1.2 1.8
WARNING: Vehicles fitted with tubeless alloy road wheels as original equipment, note that these
wheels DO NOT accept inner tubes and tubed tyres MUST NOT be fitted.
NOTE: Emergency soft pressures should only be used in extreme conditions where extra
floatation is required. Max speed 40km/h (25mph).
WHEELS AND TYRES
Type and size Alloy 7.00J X 16...................................................................
Tyre size 205R16 (tubeless)..........................................................................
Type and size Steel 6.00JK X 16...................................................................
Tyre size 205R16 (tubed)..........................................................................
'Freestyle' choice tyre specification
Tyre size 235/70 R16..........................................................................
Front Rear
Tyre pressure 26 lbf/in
2................................................................... 34 lbf/in2
NOTE: Petrol vehicles must be fitted with 'S' or 'T' rated tyres.

GENERAL SPECIFICATION DATA
25
INFORMATION VEHICLE DIMENSIONS
Dimensions
Overall length (including spare wheel) 4538 mm.............................
Overall length (including tow hitch) 4581 mm..................................
Overall width 2189 mm....................................................................
Overall height 1914 mm...................................................................
Wheelbase 2540 mm.......................................................................
Track front/rear 1486 mm.................................................................
Width between wheel boxes 1080 mm............................................
Seating capacity 5 to 7...............................................................
Performance
Tyre size fitted 205 R16 radial..................................................................
Tyre size fitted 235/70 R16 radial..................................................................
Max. gradient (EEC kerb weight) 45° .....................................
Approach angle (EEC kerb weight) 35° ..................................
Departure angle with tow hitch (EEC kerb weight) 20° ...........
Departure angle without tow hitch
(EEC kerb weight) 29° ............................................................
Ramp break over angle 33° ....................................................
Min. ground clearance (unladen) 204 mm.....................................
Wading depth 500 mm...................................................................
Towing weights
On road Off road
Unbraked trailers 750 kg.............................................................. 500 kg
Trailers with overrun brakes - Mpi 2750 kg.................................... 1000 kg
Trailers with overrun brakes - V8i & Tdi 3500 kg........................... 1000 kg
4 wheel trailers with coupled brakes
(FULLY BRAKED)* 4000 kg.......................................................... 1000 kg
NOTE: * Only applies to vehicles modified to accept coupled brakes.
NOTE: All weight figures are subject to local restrictions.

05ENGINE TUNING DATA
4
INFORMATION 300 Tdi ENGINE
Type2.5 Litre Turbo diesel intercooled .................................................................................
Firing order1-3-4-2 .....................................................................
Injection timing1,54 mm lift at T.D.C. ...............................................................
Injection timing with electronic EGR1,40 mm lift at T.D.C. ............................
Injection timing with EDC0,45 mm lift at T.D.C. ..............................................
Timing marks:
Valve timing - manual Slot for pin in flywheel and TDC mark on front pulley........................................................
Valve timing - automatic Slot for pin in ring gear. Access through rear engine...................................................
plate. TDC mark on front pulley
Injection timing Timing pin (service tool).................................................................
Tappet clearances inlet and exhaust 0,20 mm cold...............................
Valve timing: Inlet Exhaust
- Opens 16°B.T.D.C. ............................................................................ 51°B.B.D.C.
- Closes 42°A.B.D.C. ............................................................................ 13°A.T.D.C.
- Peak 103°A.T.D.C. ............................................................................... 109°B.T.D.C.
- Lift 9,67 mm.................................................................................. 9,97 mm
Maximum governed speeds:
- No load (neutral/full throttle) 4600 + 40 - 120 rev/min...........................................
- Idle speed at running temperature 720±20 rev/min .................................
- Die-down time 4 seconds................................................................
INJECTION PUMP
Make & type - standard Bosch rotary R509 type with boost control and two....................................................
speed mechanical governor with auto advance and
solenoid electrical shut-off. Tamper proof sealing on,
no load governed speed and fuel adjustment screws.
Constant volume delivery valves
Make & type - Electronic EGR Bosch rotary R509/1 type with boost control and two.........................................
speed mechanical governor with auto advance and
solenoid electrical shut-off. Tamper proof sealing on
flight speed and fuel adjustment screws. Constant
volume delivery valves. Throttle position sensor for
EGR control.
Make & type - Electronic diesel control - EDC Bosch rotary R500 type with full electronic control of.................
fuelling and timing. Constant pressure delivery valves.

GENERAL FITTING REMINDERS
1
INFORMATION GENERAL FITTING REMINDERS
WORKSHOP SAFETY IS YOUR RESPONSIBILITY!
The suggestions, cautions and warnings in the
section are intended to serve as reminders for
trained and experienced mechanics. This manual
is not a course in automotive mechanics or
workshop safety.
Shop equipment, shop environment, and the use
and disposal of solvents, fluids, and chemicals
are subject to government regulations which are
intended to provide a level of safety. It is your
responsibility to know and comply with such
regulations.
PRECAUTIONS AGAINST DAMAGE
1.Always fit covers to protect fenders before
commencing work in engine compartment.
2.Cover seats and carpets, wear clean overalls
and wash hands or wear gloves before working
inside vehicle.
3.Avoid spilling hydraulic fluid or battery acid on
paint work. Wash off with water immediately if
this occurs. Use Polythene sheets to protect
carpets and seats.
4.Always use a recommended Service Tool, or a
satisfactory equivalent, where specified.
5.Protect temporarily exposed screw threads by
replacing nuts or fitting plastic caps.SAFETY PRECAUTIONS
1.Whenever possible use a lift or pit when working
beneath vehicle, in preference to jacking. Chock
wheels as well as applying parking brake.
WARNING: Do not use a pit when
removing fuel system components.
2.Never rely on a jack alone to support vehicle.
Use axle stands carefully placed at jacking
points to provide rigid support.
3.Ensure that a suitable form of fire extinguisher is
conveniently located.
4.Check that any lifting equipment used has
adequate capacity and is fully serviceable.
5.Disconnect battery negative lead.
WARNING: Do not disconnect any pipes in
air conditioning refrigeration system,
unless trained and instructed to do so. A
refrigerant is used which can cause blindness if
allowed to contact eyes.
6.Ensure that adequate ventilation is provided
when volatile degreasing agents are being used.
7.Do not apply heat in an attempt to free stiff nuts
or fittings; as well as causing damage to
protective coatings, there is a risk of damage to
electronic equipment and brake linings from
stray heat.

10MAINTENANCE
2
MAINTENANCE
CHECK SECURITY AND OPERATION OF PARK
BRAKE
Parking brake adjust
1.Select a gear or 'P' in main gearbox.
2.Chock road wheels.
3.Release parkbrake lever.
4.Remove switch panel from centre console.
5.Underneath vehicle, rotate brake adjuster
clockwise until brake shoes are fully expanded
against drum.
6.Back off adjuster until drum is free to rotate.
7.Rotate adjustment thumbwheel below parkbrake
lever until parking brake is fully operational on
third notch of ratchet.
NOTE: Cable adjustment must ONLY be
used for initial setting and to compensate
for cable stretch. It MUST NOT be used to
take up brake shoe wear, which MUST be adjusted
at brake drum.
8.Operate parking brake to settle shoes. Recheck
parkbrake is fully operational on third notch of
ratchet. Readjust if necessary.
9.Refit switch panel.

MAINTENANCE
3
MAINTENANCE VEHICLE EXTERIOR
CHECK/ADJUST HEADLAMP ALIGNMENT
Check/adjust headlamp and auxiliary alignment.
CHECK FRONT WHEEL ALIGNMENT
Use recognised wheel alignment equipment to
perform this check and adjustment.
See STEERING,
Adjustment, Front Wheel Alignment
REMOVE WHEELS, CHECK TYRES
Check tyres (including spare) for compliance with
manufacturers' specification.
Check visually for cuts, lumps, bulges, uneven tread
wear and tread depth. Check road wheels for
damage.
Check/adjust tyre pressures.
CHECK/TIGHTEN TOWING BRACKET FITTINGSINSPECT BRAKE PADS FOR WEAR, CALIPERS
FOR LEAKS AND CONDITION
Check thickness of brake pads, fit new pads if
minimum thickness is less than 3,0mm. Check brake
pads for oil contamination. If new brake pads required.
See BRAKES, Repair, Front Brake Pads
or.See BRAKES, Repair, Rear Brake Pads
WARNING: When renewing brake pads, it
is essential that only genuine components
with correct grade of lining are used.
Always fit new pads as complete axle sets, NEVER
individually or as a single wheel set. Serious
consequences could result from out of balance
braking due to mixing of linings.
Refit road wheels
Fit road wheels in original hub position. Secure in
position with wheel nuts, do not fully tighten wheel
nuts at this stage, lower vehicle and finally tighten
wheel nuts to correct torque.
Alloy wheels:
130 Nm.
Steel wheels:130 Nm.
LUBRICATE ALL HINGES, DOOR CHECK
MECHANISMS, BONNET [HOOD] CATCHES AND
FUEL FILLER FLAP

MAINTENANCE
17
MAINTENANCE
CHECK/TIGHTEN FRONT AND REAR AXLE
SUSPENSION LINK FIXINGS, CHECK CONDITION
OF MOUNTING RUBBERS
DRAIN FUEL SEDIMENTER - Tdi
Fuel sedimenter
The sedimenter is attached to left-hand side of
chassis frame near fuel tank. It increases the working
life of the fuel filter by removing larger droplets of
water and larger particles of foreign matter from fuel.
Drain off water
1.Loosen drain plug, allow water to run out.
Tighten plug immediately pure diesel fuel starts
to flow.
RENEW FUEL FILTER
WARNING: Ensure that fuel handling
precautions given in Section 01 -
Introduction regarding fuel handling are
strictly adhered to when carrying out following
instructions.
See INTRODUCTION, Information,
Fuel Handling Precautions
WARNING: The spilling of fuel is
unavoidable during this operation. Ensure
that all necessary precautions are taken to
prevent fire and explosion.
1.Depressurise fuel system.
See FUEL SYSTEM,
Repair, Depressurising Fuel System
2.The fuel line filter is located on right hand
chassis side member forward of fuel tank filler
neck. Access to filter is gained through right
hand rear wheel arch.
3.Thoroughly clean area around hose connections
to prevent ingress of foreign matter into fuel
system.
4.Loosen two fuel unions and remove hoses from
filter canister.
5.Release securing bolt and bracket, remove filter
from chassis side member.
6.Fit a new filter observing direction of flow arrow
on canister.
7.Fit inlet and outlet hoses. Tighten to
30 Nm.
8.Refit fuel pump relay.
9.Reconnect battery negative lead.
10.Recode radio.
11.Start engine and inspect hose connections for
fuel leaks.