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REPAIR HANDSET INITIALISATION
NOTE: New handsets are supplied in pairs.
If a new handset is required, it will require
initialisation to the ECU using the
following procedure:
1.Starting conditions: ignition off, doors unlocked,
bonnet switch depressed.
2.Carry out instructions 3. to 9. within 8 seconds.
3.Switch ignition ON.
4.Switch ignition OFF.
5.Lock doors.
6.Unlock doors.
7.Release bonnet switch.
8.Switch ignition ON.
9.Switch ignition OFF.
If alarm is correctly accessed, horn will sound and
LED will light. It is now possible to programme two
handsets of correct frequency to vehicle alarm ECU.
This must be carried out within two minutes.
10.Press and hold down button on first handset until
dash LED flashes.
11.Repeat instruction 10. for second handset.
12.The LED will extinguish if both handsets have
been initialised correctly.CENTRAL DOOR LOCKING
Where electrically operated central door locking is
fitted, locking or unlocking the drivers door from
outside by key operation, or from the inside with the
sill knob automatically locks or unlocks the passenger
and rear doors.
Front and rear passenger doors can be independently
locked or unlocked from inside the vehicle by sill knob
operation but can be overidden by further operation of
the driver's door locking control.
On rear doors, where side facing fold down seats are
fitted, a child safety lock is provided which can be
mechanically pre-set to render the interior door
handles inoperative.
Failure of a door actuator will not affect the operation
of the remaining doors and the door with the
inoperative actuator can still be locked or unlocked
manually.
The actuator unit fitted to the driver's door is the
master actuator and is identified from the actuators
fitted to the passenger and rear doors by having a
white connecting link, whereas the passenger and
rear door actuators have grey coloured connecting
links.
NOTE: Actuator units are non-servicable, if
a fault should occur replace the unit with a
new one.
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REPAIR Refit
9.If removed fit the mounting plate to the actuator.
10.Engage the actuator operating rod with hooked
end of the actuator link.
11.Fit the actuator and mounting plate to the door
and loosely secure with the four screws.
12.Set the mounting plate with the screws in the
centre of the slotted holes, then tighten the
screws.
13.Connect the actuator lead to the door harness.
14.Reconnect battery negative lead.
15.With the sill locking button held in position, set
the bellcrank to approximately the position it
would be in if the sill button was depressed to
half of its total movement.
16.At this setting check the electrical operation of
the door lock. Adjust the mounting plate as
necessary to achieve the correct setting. Fully
tighten the securing screws on completion.
17.Refit the vapour barrier.
18.Connect the sill button operating rod to the
bellcrank, hold in position, fit the door trim panel
and the door pull.
BULB REPLACEMENT
For bulb type and rating refer to rating shown on the
bulb or bulb replacement list.
See GENERAL
SPECIFICATION DATA, Information, Bulbs
HEADLIGHT
Service repair no - 86.40.02/13
Remove
1.Rotate three retaining clips 10 degrees, to align
with slots in headlight mounting plate.
2.Withdraw light unit
NOTE: Detach adjustment operating rod
on vehicles fitted with headlight levelling.3.Disconnect electrical multiplugs and remove
headlight unit.
4.Release spring clips and withdraw headlight
bulb.
Key
1. Headlight
2. Retaining clips
3. Bulb
4. Spring clip
5. Cover
6. Bulb sidelight
7. Plug
8. Plug sidelight
Refit
5.Reverse removal procedure.
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REPAIR SIDELIGHT BULB
Service repair no - 86.40.33
Remove
1.Remove headlight,
See Headlight
2.Disengage bulb holder by twisting a quarter turn
anti-clockwise.
3.Withdraw bulb from holder.
Refit
4.Reverse removal procedure.FRONT DIRECTION INDICATORS
Service repair no - 86.40.41
Remove
1.Pull spring clips, release from location and lift out
direction indicator unit.
2.Turn bulb holder anti-clockwise to release from
indicator unit.
3.Push and twist the bulb to remove.
Refit
4.Reverse removal procedure. When replacing
light unit, locate the two lugs at the bottom of the
lens before re-engaging spring clips.
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REPAIR REAR LIGHT UNIT
Service repair no - 86.40.74
Remove
1.Pull out side facing seat or pocket cover.
2.Unscrew fastener and remove access panel.
3.Disconnect wiring harness multi-plug from light
unit.
4.Remove retaining nuts and withdraw light unit
from rear of vehicle.
Key
1. Access panel
2. Multiplug
3. Retaining nut
4. Bulb holder
5. Bulb
Refit
5.Reverse removal procedure. Ensure that the
rubber seal is seated correctly.STOP, REVERSING, FOG GUARD BULBS
Service repair no - 86.40.74
Remove
1.Pull out side facing seat or pocket cover.
2.Unscrew fastener and remove access panel.
3.Turn bulb holder anti-clockwise to release.
4.Remove bulb.
NOTE: On vehicles fitted with rear air
conditioning remove access panel
housing rear loadspace light to gain
access.
Key
1. Access panel
2. Multiplug
3. Retaining nut
4. Bulb holder
5. Bulb
Refit
5.Reverse removal procedure.
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REPAIR REAR LIGHTS, BUMPER MOUNTED
Service repair no - 86.41.42
Remove
1.From behind bumper disconnect light plugs.
2.Unscrew two retaining nuts and remove light unit
from bumper.
Refit
3.Reverse removal procedure.
NOTE: The black lead plug fits into the
direction indication light, the white lead
plugs into the tail light, the bulb holder
being colour coded red.DIRECTION INDICATOR, TAIL LIGHT BULBS
Service repair no - 86.41.43
Remove
1.Turn bulb holder anti-clockwise to release from
light unit.
2.Push and twist the bulb to remove.
Refit
3.Reverse removal procedure.
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REPAIR NUMBER PLATE LIGHTS
Service repair no - 86.40.86
Remove
1.Remove two screws and withdraw light unit.
2.Disconnect wiring leads and remove light unit.
3.Remove bulb.
Refit
4.Reverse removal procedure.DOOR EDGE LIGHT
Service repair no - 86.40.35
Remove
1.Pry lens from housing.
2.Disconnect wiring leads and remove light unit.
3.Remove bulb.
Refit
4.Reverse removal procedure.
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REPAIR HIGH MOUNTED STOP LIGHT
Service repair no - 86.41.35
Remove
1.Remove two screws and lift off light reflector
body.
2.Unscrew retaining nut and remove lens unit from
rear door glass.
Refit
3.Reverse removal procedure.STOP LIGHT BULB
Service repair no - 86.40.87
Remove
1.Remove reflector body.
2.Turn bulb holder anti-clockwise to release from
light unit.
3.Push and twist the bulb to remove.
Refit
4.Reverse removal procedure.
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REPAIR INTERIOR LIGHT
Service repair no - 86.35.14
Remove
1.Pry out light unit from roof location.
2.Disconnect light switch plug.
Refit
3.Reverse removal procedure.
Bulb Removal.
1.Pry out interior light lens.
2.Remove bulb.
Refit
3.Reverse removal procedure.REAR LOADSPACE LIGHT
Service repair no - 86.41.40
Remove1.Pry light unit from trim panel.
2.Disconnect wiring leads.
3.Remove bulb.
Refit
4.Reverse removal procedure.