Page 842 of 873
86ELECTRICAL
22
REPAIR SIDE REPEATER LIGHT
Service repair no - 86.50.59
Remove
1.Push the lens to the right and then pull outward
to detach lens and bulb holder from the panel.
2.Turn lens anti-clockwise and remove from bulb
holder.
3.Pull bulb from holder.
Refit
4.Reverse removal procedure.BUMPER MOUNTED SIDE LIGHT
Service repair no - 86.50.59
Remove
1.From behind bumper turn holder anti-clockwise
and release from light unit.
2.Pull bulb from holder.
Refit
3.Reverse removal procedure.
Page 850 of 873
86ELECTRICAL
30
REPAIR INSTRUMENT ILLUMINATION AND WARNING
LIGHT BULBS
Service repair no - 86.45.48 - Instrument
Service repair no - 86.45.61 - Warning light
Remove
1.Remove binnacle.
See Instrument binnacle
2.Identify bulb to be replaced.
NOTE: If faulty bulb is not accessible,
remove screws securing circuit board and
carefully ease circuit board aside.
3.Rotate bulb holder anti-clockwise, withdraw bulb
holder and remove bulb.Refit
4.Fit new bulb to holder.
CAUTION: Ensure bulb of correct wattage
and type is fitted.
5.Reverse removal procedure.
Page 854 of 873
86ELECTRICAL
34
REPAIR PRINTED CIRCUIT AND WARNING LIGHTS
1. Panel illumination bulbs
2. Transmission oil temperature warning lamp bulb
3. Hazard warning lamp bulb
4. Check engine warning lamp bulb
5. Handbrake/brake fluid warning lamp bulb
6. ABS warning lamp bulb
7. Headlamp main beam warning lamp bulb
8. Trailer direction warning lamp bulb9. Direction indicator warning lamp bulb
10. Air suspension warning lamp bulb
11. Ignition/no charge warning lamp bulb
12. Seat belt warning lamp bulb
13. Not used
14. Traction control warning lamp bulb
15. Diesel heater plug warning lamp bulb (if fitted)
16. Main printed circuit
Page 858 of 873

86ELECTRICAL
38
REPAIR REVERSE LIGHT SWITCH
Service repair no - 37.27.01
Manual Gearbox
Remove
Reverse light switch is located at rear of selector
housing, accessible from beneath vehicle.
1.Place vehicle on suitable ramp.
2.Disconnect the battery negative lead.
3.Disconnect electrical leads.
4.Release lock-nut.
5.Remove switch.
NOTE: Reverse light switch requires
re-setting on reassembly.
6.Select reverse gear.
7.Connect 12 volt supply and test lamp across
switch terminals.
8.Screw switch into housing until test lamp is
illuminated. Screw switch in a further half turn,
tighten locknut.
9.Connect electrical leads.
10.Reconnect the battery negative lead.HEATER/VENTILATION AND AIR CONDITIONING
CONTROL PANEL BULB
Service repair no - 86.45.73
Remove
1.Carefully pull 3 rotary knobs off switches.
2.Prise blower speed control knob off lever.
3.Remove 2 screws securing panel, ease panel
away from fascia.
4.Pull bulb from holder.
5.Insert new bulb in holder.
Refit
6.Reverse removal procedure.
Page 859 of 873
ELECTRICAL
39
REPAIR CIGAR LIGHTER AND BULB
Service repair no - 86.65.60
Service repair no - 86.45.55
Cigar Lighter
Remove
1.Remove centre console.
See CHASSIS AND
BODY, Repair, Centre Console
2.Depress lugs securing cigar lighter, withdraw
lighter from centre console.
Bulb replacement
3.Remove bulb from holder.
Refit
4.Reverse removal procedure.OIL PRESSURE WARNING SWITCH - V8i
Service repair no - 86.65.30
Remove
1.Disconnect the battery negative lead.
2.Disconnect electrical lead.
3.Unscrew switch unit.
4.Remove switch and sealing washer.
Refit
5.Reverse removal procedure. Using a NEW
sealing washer.
Page 864 of 873
86ELECTRICAL
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REPAIR BONNET SWITCH
Service repair no - 86.55.89
Remove
1.Remove 2 bolts securing sounder, move
sounder aside.
2.Locate and disconnect bonnet switch multiplug.
3.Release and remove switch.
Refit
4.Reverse removal procedure.ULTRASONIC SENSOR
Service repair no - 86.77.32
Remove1.Release sensor from switch panel.
2.Disconnect multiplug and remove sensor.
Refit
3.Reverse removal procedure.
ANTI-THEFT ALARM INDICATOR LIGHT (96
MODELS)
Service repair no - 86.45.61
See Instrument illumination and warning light
bulbs
ENGINE IMMOBILISATION WARNING LIGHT (96
MODELS)
Service repair no - 86.45.61
See Instrument illumination and warning light
bulbs
Page 870 of 873

86ELECTRICAL
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REPAIR DIGITAL DIESEL SHUT-OFF VALVE (DDS) - 97 MY
Service repair no - 86.77.00
Remove
1.Remove fuel injection pump.
See FUEL
SYSTEM, Repair, fuel injection pump and
timing
2.Drill into 2 break-off screws to a depth of
approximately 5 mm using a 3.2 mm drill.
CAUTION: Use a drill bushing to guide the
drill during the above.
3.Using an 'Easy-out' remove 2 valve retaining
screws and discard.
4.Release DDS valve from fuel shut-off solenoid.
5.Remove protective cap from fuel shut-off
solenoid electrical connection.
6.Remove fuel shut-off solenoid terminal nut and
remove DDS valve.
Refit
7.Position DDS terminal lead to fuel shut-off
solenoid and secure with nut tightened to
2Nm.
8.Position DDS valve to fuel shut-off solenoid .
9.Position clamping plate to DDS valve and tighten
shear bolts simultaneously until heads shear.
10.Fit fuel injection pump.
See FUEL SYSTEM,
Repair, fuel injection pump and timing; Refit
ANTENNA AMPLIFIER - 97 MY
Service repair no - 86.50.29
Remove
1.Remove RH alpine light trim casing.
See
CHASSIS AND BODY, Repair, alpine light
trim casing
2.Release amplifier to sixth light connector and
seal finisher.
3.Remove screw securing amplifier to body and
release from location.
4.Disconnect co-axial cable from amplifier.
5.Disconnect Lucar from amplifier.
6.Remove amplifier.
Refit
7.Fit amplifier, connect co-axial cable and Lucar to
amplifier.
8.Position amplifier to location and secure with
screw.
9.Secure amplifier lead through seal finisher and
connect to sixth light.
10.Fit RH alpine light trim casing.
See CHASSIS
AND BODY, Repair, alpine light trim casing;
Refit