1995 JEEP YJ window

(3) Remove the door hinge bolts, plates and shims
(Fig. 7). Remove the door from the vehicle.
(4) Identify and retain the door hinge plates and
the shims for correct installation (Fig. 7).
INSTALLATION
(1) If a new front door is being installed, coat the
door interior with anti-corrosion wax. Seal the door
flange with sealant (Fig. 8).
(2) Before installing a replacement door, transfer
original window glass, and components to replace-
ment door (Fig. 9, 10, 11 and 12).
(3) Position the door in the body opening.
(4) Align the door hinges, plates and shims with
bolt holes and install the hinge bolts.
(5) Position the door restraint (check) in the
bracket with the holes aligned and insert the pin.
Tap the pin to seat it in the bracket.
(6) Align/adjust the door as necessary. Tighten the
hinge bolts to 35 Nzm (26 ft-lbs) torque.
(7) Apply general purpose sealant around the door
hinges/door face mating area (Fig. 8).(8) Adjust/align the latch striker and latch as nec-
essary.
(9) If applicable, route and connect the wire har-
ness connectors.
(10) Install the door waterdam (if removed), trim
panel, armrest and regulator handle.
DOOR ALIGNMENT ADJUSTMENTÐMINOR
Minor adjustment for alignment of the door is
made by moving the latch striker.
IN AND OUT
(1) Loosen the latch striker.
(2) Tap the latch striker inward if the door charac-
ter line is outboard of the body character line or tap
the latch striker outward if the door character line is
inboard of the body character line.
(3) Inspect alignment. If correct, tighten striker
with 71 Nzm (52 ft. lbs.) torque.*
UP AND DOWN
(1) Loosen the latch striker.
(2) Tap the latch striker downward if the door
character line is higher than the body character line
or tap the latch striker upward if the door character
line is lower than the body character line.
(3) Inspect alignment. If correct, tighten striker
with 71 Nzm (52 ft. lbs.) torque.*
* The center line of the striker anti-snag tab must
be horizontal (plus or minus 6 mm).
Fig. 7 Door Hinges, Bolts, Plates and Shims
Fig. 8 Replacement Door Preparation
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Fig. 9 Front Door Without Power Windows
Fig. 10 Front Door With Power Windows
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Fig. 11 Rear Door Without Power Windows
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Fig. 12 Rear Door With Power Windows
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FRONT DOOR WINDOW GLASS REGULATORÐXJ
REMOVAL
(1) Remove the door trim panel and waterdam.
(2) Remove the window glass front channel bottom
screw (Fig. 17).
(3) Remove the window regulator rivets by driving
the rivet centers out with a punch. Remove the rivets
with a 1/4-inch drill bit (Fig. 18 and 19).
(4) Lower the window to provide access to the reg-
ulator-to-glass screw.(5) Remove the regulator-to-glass screw, bushing
and retainer from the regulator (Fig. 20).
(6) Lift the window glass upward and separate it
from the regulator. Support the window glass.
(7) Remove the window glass regulator from the
door.
INSTALLATION
(1) Position the window glass regulator within the
door panels.
(2) Attach the regulator on door inner panel with
replacement rivets or screws and nuts (Fig. 21, 22,
23 and 24).
(3) Remove the support and position window glass
at regulator. Install the regulator-to-window retainer,
bushing and screw.
Fig. 17 Window Glass Front Channel Bottom Screw
Fig. 18 Manual Window Regulator Rivets
Fig. 19 Power Window Regulator Rivets
Fig. 20 Regulator-To-Glass Screw Removal/
Installation
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(4) Tighten the regulator-to-glass screw to 4 Nzm
(36 in-lbs) torque.
(5) Install the glass channel bottom screw (Fig.
17). Tighten screw to 9 Nzm (7 ft-lbs) torque.(6) Attach the door waterdam to the door inner
panel with sealant.
(7) Install the trim panel.
FRONT DOOR WINDOW GLASSÐXJ
REMOVAL
(1) Remove the door trim panel and waterdam.
(2) Remove the window glass channel hardware,
beltline molding and weatherstrip seals (Fig. 25 and
26).
(3) Remove the glass channel bottom screw.
(4) Remove the regulator-to-window glass screw,
bushing and retainer (Fig. 20).
(5) Lift the glass upward and out of the door.
Fig. 21 Manual Regulator InstallationÐUpper Rivets
Fig. 22 Manual Regulator InstallationÐLower Rivets
and Glass Retaining Screw
Fig. 23 Power Regulator InstallationÐUpper Rivets
Fig. 24 Power Regulator InstallationÐLower Rivets
Fig. 25 Front Door Beltline Molding and
Weatherstrip Seals
JDOORSÐXJ 23 - 43

INSTALLATION
(1) Position the glass in the door and install the
regulator-to-glass retainer, bushing and screw.
(2) Tighten the screw to 4 Nzm (36 in-lbs) torque.
(3) Install the channel bottom screw. Tighten the
screw to 9 Nzm (7 ft-lbs) torque.
(4) Install the channel hardware, beltline molding
and weatherstrip seals.(Fig. 27 and 28).
(5) Attach the door waterdam to the door inner
panel with adhesive/sealant.
(6) Install the door trim panel.
REAR DOOR WINDOW GLASS REGULATORÐXJ
REMOVAL
(1) Remove the door trim panel and waterdam.
(2) Remove the window glass attaching screw,
bushing and retainer from the regulator (Fig. 1).
Support the glass.
(3) Remove the regulator rivets by driving out the
rivet center with a punch. Next, drill out the rivet
body with a 1/4 inch diameter drill bit (Fig. 2).(4) Power window: disconnect the wire harness
connector from the regulator drive motor.
Fig. 26 Front Door Weatherstrip Seals
Fig. 27 Front Door Belt Outer Weatherstrip Seal
Fig. 28 Front Door Belt Outer Weatherstrip Seal
Fig. 1 Regulator-To-Glass Screw Removal/Installation
Fig. 2 Rear Door Window Regulator Rivets
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(5) Remove the regulator and drive motor, if
equipped.
INSTALLATION
(1) Position window regulator and, if equipped,
drive motor within the door panels.
(2) Attach the regulator to door inner panel with
replacement rivets or with screws and nuts (Fig. 3, 4
and 5).
(3) Connect the regulator wire harness connector.
(4) Position the window glass at the regulator and
install the retainer, bushing and screw.
(5) Tighten the glass screw to 4 Nzm (36 in-lbs)
torque.
(6) Install the waterdam and trim panel.
REAR DOOR WINDOW GLASSÐXJ
REMOVAL
(1) Lower the window glass.
(2) Pry the window beltline molding from the clips
and remove the molding from the door.(3) Remove the window weatherstrip seals from
the door (Fig. 6).
(4) Remove the trim panel and waterdam from the
door inner panel.
(5) Remove the channel/division bar screws and
drill-out the rivet head to remove (Fig. 7 and 8).
(6) Tilt the channel/division bar forward and re-
move it from the door.
(7) Remove the window glass screw, bushing and
retainer from the regulator (Fig. 9).
(8) Remove the window glass from door.INSTALLATION
(1) Install the glass in the door, and install the re-
tainer, bushing and screw (Fig. 9).
Fig. 3 Manual Regulator Rivet Installation
Fig. 4 Power Regulator Rivet Installation
Fig. 5 Power Regulator Lower Bracket Rivet
Installation
Fig. 6 Rear Door Window Weatherstrip Seals
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