If the differential is at operating temperature (warm), add enough lubricant
to raise the level to the bottom
of the filler plug hole.
If the differential is cold, add enough lubricant to raise the level to
1/2 inch
( 12 mm) below the filler plug hole.
What to Use
Refer to the Maintenance Schedule to determine what kind of lubricant to
use. See “Recommended Fluids and Lubricants” in the Index.
Engine Coolant
The following explains your cooling system and how to add coolant when it
is low. If you have a problem with engine overheating, see “Engine
Overheating”
in the Index.
The proper coolant for your vehicle will:
Give freezing protection down to -34°F (-37°C).
0 Give boiling protection up to 262°F (128°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning gages work as they should.
What to Use
Use a mixture of one-half cleun water (preferably distilled) and one-half
antifreeze that meets “GM Specification 6038-M,” which won’t damage
aluminum parts.
You can also use a recycled coolant conforming to “GM
Specification 6038-M.” Use GM Coolant Supplement (Sealer) with a
complete coolant flush and refill. If you use this mixture. you don’t need to
add anything else.
A CAUTION:
Adding only plain water to your cooling system can be
dangerous. Plain water, or some other liquid like alcohol, can
boil before the proper coolant mix will. Your vehicle’s coolant
warning system
is set for the proper coolant mix. With plain
water or the wrong mix, your engine could get too hot but
you
wouldn’t get the overheat warning. Your engine could catch fire
and you or others could be burned. Use
a 50/50 mix of clean
water and
a proper antifreeze.
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Every 50,000 Miles (83 000 km)
Automatic Transmission Service
Every 60,000 Miles (100 000 km)
Crankcase Depression Regulator Valve (CDRV) System Inspection
Engine Accessory Drive Belt Inspection
Exhaust Gas Recirculation (EGR) System Inspection
(if equipped)
Exhaust Pressure Regulator Valve Inspection
Maintenance Schedule I - Gasoline Engines With
Light
Duty Emissions
The services shown in this schedule up to 60,000 miles (1 00 000 km) should
be performed after
60,000 miles (100 000 km) at the same intervals.
Footnotes
3 The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty or
limit recall liability prior to the completion of vehicle useful life. We,
however, urge that all recommended maintenance services be performed at
the indicated intervals and the maintenance be recorded.
:$* Drive axle service:
Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent oil changes, check fluid level and add fluid
as needed. If
driving in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).
0 Standard Differential - Check fluid level and add fluid as needed at
every oil change.
If driving in dusty areas or towing a trailer, drain
fluid and refill every 15,000 miles (25 000 km).
More frequent lubrication may be required for heavy-duty or off-road
use.
3500 HD Models with applications requiring extreme overload/trailer
towing conditions and high speed (above
45 mph or 72 kmh)
conditions for extended periods of time must have the drive axle fluid
changed every
3,000 miles (5 000 km) or 3 months, whichever occurs
first, or must use
75W-140 synthetic fluid meeting GM specifications.
See “Recommended Fluids and Lubricants”
in this section.
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Maintenance Schedule II - Gasoline Engines With
Light Duty Emissions
The services shown in this schedule up to 60.000 miles ( 100 000 km) should
be performed after
60.000 miles ( 100 000 km) at the same intervals.
Footnotes
-i- The California Air Resources Board has determined that the Failure to
perform this maintenance item will
not nullify the emission warranty or
limit recall liability prior
to the completion of vehicle useful life. We,
however. urge that all recommended maintenance services be performed at
the indicated intsrkrds
and t!w rnlrinlcn;nnx be recor-ded.
0
0
0
0
Locking Differential - Drain iluid mci wi.il! :ii !.iI-st cngine oii change.
At subsequent oil changes, check fluid level and add fluid as needed. If
driving in dusty areas or towing a trailer. drain fluid and refill every
15,000 miles
(25 000 km).
Standard Differential - Check tluid level and add fluid as needed at
every engine
oil change. If--driving in dusty areas or towing a trailer.
drain fluid and refill every
15,000 miles (25 000 km).
More frequent lubrication may be required for heavy-duty or off\
-road use.
3500 HD Models with applications requiring extreme overload/trailer
towing conditions and high speed (above
45 mph or 72 km/h)
conditions for extended periods
of time must have the drive axle fluid
changed every
3,000 miles (5 000 km) or 3 months, whichever occurs
first, or must use 7SW-140 synthetic tluid meeting
GM specifications.
See "Recommended Fluids and Lubricants"
in this section.
7,500 Miles (12 500 km)
0 Change engine oil and filter (or every 12 months. whichever occurs
first).
A11 E1?7iLs.~io1I Corlti-ol Serl7ic-e.
Lubricate the front suspension, king pin bushings. steering linkage,
transmission shift linkage, transfer case shift linkage. parking brake
cable guides.
rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs.
Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10" F
(-12" C). or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every
12 months. whichever occurs first).
(ColltillltL'd)
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I
Maintenance Schedule II - Gasoline Engines With
Light Duty Emissions
0 Replace spark plugs. At1 Emission Control Senlice.
0 Inspect spark plug wires. Ai7 Emission Control Service. ;
0 Replace air cleaner filter. An E~~zission Control Sunice.
-
r! Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap
gasket for any damage. Replace parts
as needed. An E~nission Control
Service. ?
DATE
SERVICED BY: ACTUAL MILEAGE I
<
Maintenance Schedule I - Gasoline Engines Heavy
Duty Emissions
The services shown in this schedule up to 60.000 miles ( 100 000 km) should
be performed after
60.000 miles (100 000 km) at the same intervals.
Footnotes
*<: Drive axle service:
a
a
0
a
Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent oil changes, check fluid level and add fluid as needed.
If
driving in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles
(25 000 km).
Standard Differential
- Check fluid level and add fluid as needed at
every engine oil change.
If driving in dusty areas or towing a trailer,
drain fluid and refill every
15,000 miles (25 00 km).
More frequent lubrication may be required for heavy-duty or off-road
use.
3500 HD Models with applications requiring extreme overload/trailer
towing conditions and high speed (above
45 mph or 72 km/h)
conditions for extended periods of time must have the drive axle fluid
changed every
3,000 miles (5 000 km) or 3 months, whichever occurs
first, or must use
75W-140 synthetic fluid meeting GM specifications.
See “Recommended Fluids and Lubricants”
in this section.
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Maintenance Schedule I - Gasoline Engines Heavy
Duty Emissions
(Continued)
L! If your engine has a thermostatically controlled cooling fan, inspect all
hoses and ducts for proper hook-up (or every 12 months, whichever
occurs first).
Be sure the valve works properly. This is a Noise
Emission Control Service. Applicable only to vehicles sold in the
United States.
DATE SERVICED BY: ACTUAL MILEAGE 1 I
Maintenance Schedule II - Gasoline Engines With
Heavy Duty Emissions
The services shown in this schedule up to 60.000 miles ( 100 000 kn1) should
be performed after
60.000 miles ( IO0 000 km) at the same intervals.
Footnotes
.I, .!. -~*-~- Drive axle service:
0 Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent
oil changes. check fluid and add fluid as needed. If
driving in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).
0 Standard Differential - Check fluid level and add fluid as needed at
every engine oil change. If driving in dusty areas or towing a trailer,
drain fluid and refill every 15,000 miles
(25 000 km).
0 More frequent lubrication may be required for heavy-duty or off-road
use.
0 3500 HD Models with applications requiring extreme overload/trailer
towing conditions and high speed (above 45
mph or 72 km/h)
conditions for extended periods of time must have the drive axle fluid
changed every 3.000 miles
(5 000 km) or 3 months, whichever occurs
first, or rnust use 75W-140 synthetic tluid meeting
GM specifications.
See "Recommended Fluids and Lubricants"
in this section.
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Maintenance Schedule I - Diesel Engines
The services shown in this schedule up to 60,000 miles (100 000 km) should
be performed after
60,000 miles (100 000 km) at the same intervals.
Footnotes
* When the vehicle is operated in extreme dust and dirt conditions
(off-road), the air cleaner filter may need to be checked as often
as every
300 miles (483 km) and replaced as necessary.
** Drive axle service:
0
0
0
0
Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent oil changes, check fluid and add fluid
as needed. If
driving
in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles (25
000 km).
Standard Differential
- Check fluid level and add fluid as needed at
every engine oil change. If driving
in dusty areas or towing a trailer,
drain fluid and refill every 15,000 miles
(25 000 km).
More frequent lubrication may be required for heavy-duty or off-road
use.
3500 HD Models with applications requiring extreme overload/trailer
towing conditions and high speed (above
45 mph or 72 km/h)
conditions for extended periods of time must have the drive axle fluid
changed every
3,000 miles (5 000 km) or 3 months, whichever occurs
first, or must use 75W-140 synthetic fluid meeting
GM specifications.
See “Recommended Fluids and Lubricants’’
in this section.
2,500 Miles (4 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case
shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature
is 10” F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every 12 months, whichever occurs first).
DATE SERVICED BY: ACTUAL MILEAGE I
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I Maintenance Schedule I - Diesel Engines I
0 Check the exhaust pressure regulator valve for proper operation;
correct any binding. Inspect hoses for cracks, chafing or decay. Replace
parts as needed.
Arl Emission Control Service.
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
:c‘c
DATE SERVICED BY: ACTUAL MILEAGE
The services shown in this schedule up to 60,000 miles ( 100 000 km) should
be performed after 60,000 miles
( 100 000 km) at the same intervals.
Footnotes
‘:’* Drive axle service:
0
0
0
0
Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent
oil changes, check fluid level and add fluid as needed. If
driving
in dusty areas 01- towing a trailer, drain fluid and refill every
15,000 miles
(25 000 km).
Standard Differential
- Check fluid level and add fluid as needed at
every engine oil change.
If driving in dusty areas or towing a trailer.
drain fluid and refill every
15.000 miles (25 000 km).
More frequent lubrication may be required for heavy-duty or off-road
use.
3500 HD Models with applications requiring extreme overload/trailer
towing conditions and high speed (above
45 mph or 72 km/h)
conditions for extended periods of time must have the drive axle fluid
changed every
3,000 miles (5 000 km) or 3 months, whichever occurs
first, or must use
75W-140 synthetic fluid meeting GM specifications.
See “Recommended Fluids and Lubricants”
in this section.
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USAGE
Power Steering System Manual Transmission (5-Speed
with Low Gear, RPO MT8)
Manual Transmission (5-Speed
without Low Gear, RPO MG5)
Automatic Transmission Key Lock Cylinders
FLUIDLUBRICANT
GM Power Steering Fluid (GM Part
No. 10500 I7 or equivalent).
Castrol Syntorq'
LT or equivalent
(GM Part No. 12346191
- 1 gal.)
(GM Part
No. I23461 90 - 1 qt.).
Synchromesh Transmission Fluid
(GM Part
No. 12345349 or equiva-
lent).
DEXR0N'-I11 Automauc
Transmission Fluid.
Lubricate
with Multi-Purpose Lu-
bricant (GM Part No. I2345 120) or
synthetic SAE SW-30 engine oil.
Automatic Transmission Shift
Linkage
Clutch Fork Ball Stud (5-Speed
with Low Gear)
Floor Shift Linkage
Chassis Lubrication
Front Wheel Bearings
Differential, Standard, Front and
Rear Axle
Differential, Locking
Transfer Case Engine
oil.
Chassis lubricant (GM Part
No.
12346003 or equivalent) or lubri-
cant meeting requirements of NLGI
Grade 2, Category LB or GC-LB.
Engine
oil.
Chassis lubricant (GM Part No.
I2346003 or equivalent) or lubri-
cant meeting requirements of NLGI
Grade
2, Category LB or GC-LB.
Wheel bearing lubricant meeting
requirements
of NLGI Grade 2,
Category GC or GC-LB (GM Part
No. I2346003 or equivalent).
Axle Lubricant (GM Part No.
105227
1 ) or SAE 8OW-90 GL-5
Gear Lubricant.
Axle Lubricant (GM Part
No.
105227 1) or SAE 80W-90 GL-5
Gear Lubricant.
DEXR0N"-111 Automatic
Transmission Fluid.
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