Page 325 of 488

NOTICE:
Don’t let anyone tell you that underinflation or overinflation is
all right. It’s not.
If’ your tires don’t have enough air
(underinflation)
you can get:
0 Too much flexing
Too much heat
0 Tire overloading
Bad wear
Bad handling
0 Bad fuel economy.
If your tires have too much air (overinflation), you can get:
Unusual wear
Bad handling
Rough ride
Needless damage from road hazards.
When to Check
Check your tires once a month or more. Also, check the tire pressure of the
spare tire.
How to Check
Use a good quality pocket-type gage to check tire pressure. Simply looking
at the tires will not tell you the pressure, especially
if you have radial tires
- which may look properly inflated even if they’re underinflated.
If your tires have valve caps, be sure to put them back on. They help prevent
leaks by keeping out dirt and moisture.
Tire Inspection and Rotation
Tires should be inspected every 6,000 to 8,000 miles (10 000 to 13 000 km)
for any signs of unusual wear. If unusual wear is present, rotate your tires as
soon as possible and check wheel alignment. Also check for damaged tires
or wheels. See “When it’s Time for New Tires” and “Wheel Replacement”
later in this section for more information.
If your vehicle has dual rear
wheels, also see
“Dual Tire Operation” later in this section.
6-59
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Page 349 of 488
CranKcase Capacity
ENGINE
4.3L 5 .OL
5.7L“
6.5L
6.5L
6.5L
7.4L>$
VIN
Z
€4
K
P
S
F
N
QUANTITY WITH
FILTER*
4.5 Quarts (4.3 Liters)
5 Quarts (4.8 Liters)
5 Quarts (4.8 Liters)
7 Quarts (6.5 Liters)
7 Quarts
(6.5 Liters)
7 Quarts (6.5 Liters)
7 Quarts (6.5 Liters)
After refill, the level
MUST be checked as outlined under “Engine Oil And
Filter Recommendations”
in Section 5.
All quantities are approximate.
“Add one additional quart for
C3500 HD Models.
+Oil filter should be changed at EVERY oil change.
Fuel Tank Capacity
TYPE
Gasoline/Diesel
with Short Bed
with Long Bed
Crew Cab
Standard
Chassis-Cab Models
Standard (Side Tank)
Optional (Rear Tank)
3500 HD Models
Standard (Side Tank)
Optional (Rear Tank)
QUANTITY
26 Gallons (98 Liters)
34 Gallons
(1 28 Liters)
34 Gallons
(1 28 Liters)
23 Gallons (87 Liters)
3
1 Gallons (1 17 Liters)
23 Gallons (87 Liters)
3 1 Gallons ( 117 Liters)
All quantities are
for a completely dry tank and are approximate.
6-83
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Page 350 of 488
Service Replacement Part and Filter
Recommendations
- Gasoline Engines
Engine 4.3L
VTN Z
Oil Filter PFS2
Air Cleaner
A 178CW
Filter
PCV Valve CV789C
Spark
Plugs* .CR43TS
Fuel Filter GF48
1
Radiator Cap
RC36
5.0L
H
PF12183-
A348C
cv774c
.CR43TS
GF48
1
RC36
5.7L
K
PF1218q A348C
cv774c
.CR43TS GF38
1
RC36
+Four Wheel Drive Vehicle
- use a PFS2 oil filter
Wse AC copper-cored resistor type spark plugs
Service Replacement Part and Filter
Recommendations
- Diesel Engines
Engine 6.5L 6.5L
VIN P S
Oil Filter PF1218
PF1218
Air Cleaner A644C
A 1236C
Fuel Filter TP
1006 TP
1 006
Surge
Tank Cap RC33 RC33
7.41
N
PF1218
A348C
cv774c
.CR43TS GF48
I
RC36
6.51
F
PF1218
A 1236C
TP
I006
RC33
6-84
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Page 361 of 488

Every 30,000 Miles (50 000 km)
Air Cleaner Filter Replacement
Spark Plug Replacement
Fuel Filter Replacement
Clutch
Fork Ball Stud Lubrication (5-Speed Manual Transmission With
Deep-Low Only)
Cooling System Service (or every
24 months, whichever occurs first)
Every 50,000 Miles (83 000 km)
Automatic Transmission Service (severe conditions only)
Every 60,000 Miles (100 000 km)
Engine Accessory Drive Belt Inspection
Spark Plug Wire Inspection
Engine Timing Check
Fuel Tank, Cap and Lines Inspection
Schedule 11 Definition - Gasoline Engines With Light Duty
Emissions
Follow Schedule I1 only if none of the conditions from Schedule I is true.
Schedule I1 Intervals - Gasoline Engines With Light Duty
Emissions
Every
7,500 Miles (12 500 km)
Engine Oil and Filter Change (or every 12 months, whichever occurs first)
Chassis Lubrication (or every
12 months, whichever occurs first)
Drive Axle Service
At 7,500 Miles (12 500 km) - Then Every 15,000 Miles (25 000 km)
Tire Rotation
7-5
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Page 362 of 488

Every 30,000 Miles (50 000 km)
Cooling System Service (or every 24 months)
Spark Plug Replacement
Fuel Filter Replacement
Air Cleaner Filter Replacement
Front Wheel Bearing Repack
Every 50,000 Miles (83 000 km)
Automatic Transmission Service (severe conditions only)
Every 60,000 Miles (100 000 km)
Spark Plug Wire Inspection
Engine Accessory Drive Belt Inspection
Fuel Tank,
Cap and Lines Inspection
Engine Timing Check
Schedule 1 Definition - Gasoline Engines With Heavy Duiy
Emissions
I
Follow Maintenance Schedule I if any one of these is true for your vehicle:
0 Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly
important when outside temperatures are below freezing.
Most trips include extensive idling (such as frequent driving in stop and
go traffic).
You operate your vehicle in dusty areas or off-road frequently.
You frequently tow a trailer.
Schedule
I should also be followed if the vehicle is used for delivery
service, police, taxi, or other commercial application.
7-6
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Every 50,000 Miles (83 000 km)
Automatic Transinission Service
Every 60,000 Miles (100 000 km)
Spark Plug Wire Inspection
Exhaust Gas Recirculation (EGR) System Inspection
Fuel Tank, Cap and Lines Inspection
Evaporative Control System Inspection
Electronic Vacuum Regulator Valve
(EVRV j Inspection
Schedule I1 Definition - Gasoline Engines With Heavy Duty
Emissions
Follow Schedule TI only if none of the conditions from Schedule I is true.
Schedule I1 Intervals - Gasoline Engines with-Heavy Duty
Emissions
Every
6,000 Miles (10 000 km)
Engine Oil and Filter Change (or every 3 months. whichever occurs first)
Clussis Lubrication (or every 3 months, whichever occurs first)
Drivc Axle Scrvice
At 6,000 Miles (10 000 km) - Then Every 12,000 Miles (20 000 km)
Tire Rotation
Every 12,000 Miles (20 000 km)
1
Engine Accessory Drive Belt Inspection
Shields and Underhood Insulation Inspection
Thermostatically Controlled Engine Cooling
Fan Check (or every 12
months, whichever occurs first)
7-8
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Page 365 of 488

Every 24,000 Miles (40 000 km)
Cooling System Service (or every 24 months, whichever occurs first)
Air Cleaner Filter Replacement
Front Wheel Bearing Repack (or at Each Brake Relining) (2-Wheel Drive
Only
1
Fuel Filter Replacement
Engine Timing Check
Thermostatically Controlled Air Cleaner Inspection
Air Intake System Inspection
Every 27,000 Miles (45 000 km)
Spark Plugs Replacement
Every 30,000 Miles (50 000 km)
Clutch Fork Ball Stud Lubrication (5-Speed Transmission with Deep-Low
Only)
Every 50,000 Miles (83 000 km)
Automatic Transmission Service
Every 60,000 Miles (100 000 km)
Spark Plug Wire Inspection
Exhaust
Gas Recirculation (EGR) System Inspection
Fuel Tank, Cap and Lines Inspection
Evaporative Emission Control System Inspection
Electronic Vacuum Regulator Valve (EVRV) Inspection
Schedule I Definition - Diesel Engines
Follow Maintenance Schedule I if any one of these is true for your vehicle:
0
0
0
0
Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly
important when outside temperatures are below freezing.
Most trips include extensive idling (such as frequent driving
in stop and
go traffic).
You operate your vehicle
in dusty areas or off-road frequently.
You frequently tow
a trailer.
Schedule I should also be followed if the vehicle is used for delivery
service. Dolice, taxi,
or other commercial application.
7-9
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Page 367 of 488

Every 60,000 Miles (100 000 km)
Crankcase Depression Regulator Valve (CDRV) System Check
Engine Accessory Drive Belt Inspection
Fuel Tank, Cap and Lines Inspection
Evaporative Control System Inspection
Exhaust Gas Recirculation (EGR) System Inspection
(if equipped)
Exhaust Pressure Regulator Valve Inspection
I Schedule 11 Definition - Diesel Engines
Follow Schedule II on!\- if none ofrhe conditions i'wm Schcdtilc I Is truc.
--
I Schedule I1 lntervals - Diesel Engines 1
Every 5,000 Miles (8 000 km)
Engine Oil and Filter Change (or every 12 months, whichever occurs first)
Chassis Lubrication
(or every 12 months, whichever occurs first)
Drive Axle Service
At 5,000 Miles (8 000 km) - Then Every 10,000 Miles (16 000 km)
Tire Rotation
Every 10,000 Miles (16 000 km)
Shields and Underhood insulation Inspection
Air Intake System Inspection
Thermostatically Controlled Engine Cooling Fan Check (or every
I2
months, whichever occurs first)
Every 30,000 Miles (48 000 km)
Cooling System Service (or every 24 months, whichever occurs first)
Front Wheel Bearing Repack (or
at Each Brake Relining) (2-Wheel Drive
Fuel Filter Replacement
Air Cleaner Filter Replacement
Clutch Fork Ball Stud Lubrication (5-Speed Transmission with Deep-Low
Only)
Only)
7-11
ProCarManuals.com