
I Maintenance Schedule I - Diesel Engines I
45,000 Miles (72 000 km)
17 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature
is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm
up before lubrication or they could be damaged.
Perform each of
the listed lubrication service items at this mileage
interval (or every 12 months, whichever occurs first).
0 Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emissicrr? Control Service. *
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
$'*
DATE SERVICED BY: ACTUAL MILEAGE
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I Maintenance Schedule I - Diesel Engines
(Continued)
0 Drain, flush and refill the cooling system with new coolant (or every 24
months, whichever occurs first). See “Engine Coolant” in the Index for
what to use.
An Emission Control Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside
of the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test the radiator and cap.
0 Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Control Service. *
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
0 Check the crankcase depression regulator valve system for any worn,
plugged or collapsed hoses. See service manual.
An Emission Control
Service.
0 Replace fuel filter. Replace filter sooner if it is clogged.?
0 Check the EGR System (if equipped) (except Code F engine) as
described in the service manual.
An Emission Control Service.
0 Inspect accessory drive (serpentine) belt for cracks, fraying and wear
and check belt for proper tension. Adjust or replace belt as needed.
An
Emission Control Service.
0 Inspect shields and underhood insulation for damage or looseness.
Adjust or replace as required.
This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.\
0 Check the air intake system installation to assure that gaskets are
properly sealed and that all hose connections, fasteners and other
components are tight. Also check
to be sure that the air cleaner housing
is properly seated, the cover fits tightly and the wing nuts are tight.
Tighten connections and fasteners or replace damaged parts as
necessary.
This is a Noise Emission Control Service. Applicable only
to vehicles sold in the United States.
0 If your engine has a thermostatically controlled cooling fan, inspect all
hoses and ducts
for proper hook-up (or every 12 months, whichever
occurs first). Be sure the valve works properly.
This is a Noise
Emission Control Service. Applicable only to vehicles sold in t\
he
United States.
(Continued)
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I Maintenance Schedule II - Diesel Engines
30,000 Miles (48 000 km)
0
0
0
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature is
10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every 12 months, whichever occurs first).
For vehicles equipped with a 5-speed manual transmission with deep
low: Lubricate the clutch fork ball stud through the fitting
on the clutch
housing. Lubricant must be added
spring1-y to the fitting, as very little
is required to lubricate the ball stud surface. Do not add lubricant more
often than specified.
Too much lubricant will damage the clutch
assembly.
Drain, flush and refill the cooling system with new coolant (or every 24
months, whichever occurs first). See "Engine Coolant" in the Index for
what to use.
An Ernission Control Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test the radiator and cap.
Replace air cleaner filter.
An Emission Coratrol Service.
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Replace fuel filter. Replace filter sooner
if it is clogged:?
Inspect shields and underhood insulation for damage or looseness.
Adjust
or replace as required. This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.
(Continued)
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60,000 Miles (100 000 km)
o
r
0
0
0
0
E
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emissim~ Control Ser~~ice.
Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage. transfer case shift linkage. parking brake
cable guides. rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10" F
(-12" C). or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every 12 months, whichever occurs first).
For vehicles equipped with a 5-speed manual transmission
with deep
low: Lubricate the clutch fork ball stud through the fitting
on the clutch
housing. Lubricant must be added
.spari11gl~* to the fitting, as very little
is required to lubricate the ball stud surface. Do not add lubricant more
often than specified.
Too much lubricant will damage the clutch
assembly.
Drain, flush and refill the cooling system with new coolant (or every 24
months. whichever occurs first). See "Engine Coolant''
in the Index for
what
to use. Ar? Emissioll Cor1trol Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside
of the radiator and air
conditioning condenser. Wash
the radiator neck. To ensure proper
operation, pressure test the radiator and cap.
Replace air cleaner filter.
An Emission Control Set-l*icv.
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Check the crankcase depression regulator valve system for any worn,
plugged or collapsed hoses. See service manual.
AIZ E~ui.ssio~? Co11troI
ScJr-\,ic*e.
Replace fuel filter. Replace filter sooner if it is clogged.-!-
Check the
EGR System (if equipped) (except Code F engine) as
described in the service manual. At7 EIII~SS~OII Control Service.
(C~)11tin~d)
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Part B: Owner Checks and Services
Listed below are owner checks and services which should be performed at
the intervals specified to help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once. Whenever any fluids
or lubricants are added to your vehicle, make sure they are the proper ones,
as shown in Part D.
At the First 100, 1,000 and 6,000 Miles (160, I 600 and
IO 000 km)
For vehicles with dual wheels, check dual wheel nut torque. For proper
torque, see “Wheel
Nut Torque’’ in the Index.
At Each Fuel Fill
Engine Oil Level
Check the engine oil level and add the proper oil if necessary. See “Engine
Oil”
in the Index for further details.
Engine Coolant Level
Check the engine coolant level and add the proper coolant mix if necessary.
See ”Coolant”
in the Index for further details.
Windshield Washer Fluid Level
Check the windshield washer fluid level in the windshield washer tank and
add the proper fluid if necessary. See ”Windshield Washer Fluid” in the
Index for further details.
At Least Once a Month
Tire Inflation
Check tire inflation. Make sure tires are inflated to the pressures specified
on the Certification/Tire label which is located on the rear edge of the
driver’s door or on the incomplete vehicle document in the cab. See “Tires”
in the Index for further details.
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Part C: Periodic Maintenance lnspections
Listed below are inspections and services which should be performed at
least twice a year (for instance, each spring and
fall). You should let your
GM dealer’s service department or other qualified service center do these
jobs. Make sure any necessary repairs are completed at once.
Steering and Suspension Inspection
Inspect the front and rear suspension and steering system for damaged.
loose or missing parts, signs of wear,
or lack of lubrication. Inspect power
steering lines and hoses for proper hookup, binding, leaks, cracks, chafing,
etc. (On vehicles equipped with manual steering gear, check for seal
leakage.)
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body near the exhaust
system.
Look for broken. damaged, missing or out-of-position parts as well
as open seams, holes, loose connections,
or other conditions which could
cause a heat build-up
in the floor pan or could let exhaust fumes into the
vehicle. See “Engine Exhaust”
in the Index.
Accelerator Control System
On gasoline engines. lubricate the pivot at the TBI throttle lever stud with
engine
oil. Do not oil any accelerator or cruise control cables. Replace any
cables that have high effort or excessive wear.
Drive Axle Service
Check readfront axle fluid level and add as needed. Check constant velocity
Joints and axle seals for leaking.
Transfer Case (Four- Wheel Drive) Inspection
Every 12 months or at oil change intervals, check front axle and transfer
case and add lubricant when necessary. Oil the control lever pivot point and
all exposed control linkage. Check vent hose at transfer case for kinks and
proper installation. More frequent lubrication may be required on off-road
use.
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USAGE
Power Steering System Manual Transmission (5-Speed
with Low Gear, RPO MT8)
Manual Transmission (5-Speed
without Low Gear, RPO MG5)
Automatic Transmission Key Lock Cylinders
FLUIDLUBRICANT
GM Power Steering Fluid (GM Part
No. 10500 I7 or equivalent).
Castrol Syntorq'
LT or equivalent
(GM Part No. 12346191
- 1 gal.)
(GM Part
No. I23461 90 - 1 qt.).
Synchromesh Transmission Fluid
(GM Part
No. 12345349 or equiva-
lent).
DEXR0N'-I11 Automauc
Transmission Fluid.
Lubricate
with Multi-Purpose Lu-
bricant (GM Part No. I2345 120) or
synthetic SAE SW-30 engine oil.
Automatic Transmission Shift
Linkage
Clutch Fork Ball Stud (5-Speed
with Low Gear)
Floor Shift Linkage
Chassis Lubrication
Front Wheel Bearings
Differential, Standard, Front and
Rear Axle
Differential, Locking
Transfer Case Engine
oil.
Chassis lubricant (GM Part
No.
12346003 or equivalent) or lubri-
cant meeting requirements of NLGI
Grade 2, Category LB or GC-LB.
Engine
oil.
Chassis lubricant (GM Part No.
I2346003 or equivalent) or lubri-
cant meeting requirements of NLGI
Grade
2, Category LB or GC-LB.
Wheel bearing lubricant meeting
requirements
of NLGI Grade 2,
Category GC or GC-LB (GM Part
No. I2346003 or equivalent).
Axle Lubricant (GM Part No.
105227
1 ) or SAE 8OW-90 GL-5
Gear Lubricant.
Axle Lubricant (GM Part
No.
105227 1) or SAE 80W-90 GL-5
Gear Lubricant.
DEXR0N"-111 Automatic
Transmission Fluid.
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Index
A
Adding Equipment to Your Air Bag-Equipped Vehicle (See "Supplemental
Intlatable Restraint System (SIR)")
Air Bag (See "Supplemental Intlatable Restrain1 System (SIR)")
Air Cleaner (See "Engine-Air Cleaner")
Air Conditioning (See "HeatedAir Conditioning Controls")
Antenna
....................................................... 3-25
Readiness Light
(See "Lights")
Anti-Lock Brakes (See "Brakes")
Appearance Care
................................
Materials Chart ..............................
Arbitration Program (See "Better Business Bureau Media
Audio Systems
.................................
................ 6-67
................. 6-75
. tion")
.................. 3-6
Care of Your Cassette Player and Tapes ............................ 3-24
Care_of Compact Discs
......................................... 3-25
ETR: AM-FM Stereo Audio Cassette System
....................... 3-9
ETRf AM-FM Stereo Audio Cassette ATC System
.................. 3-11
ETR'?' AM-FM Stereo Audio Compact Disc ATC System ............. 3-16
Rcmote Cassette Player
...................................... 3-22
ETR&AM-FM Stereo Audio System
............................... 3-7
THEFTLOCK Theft Deterrent Feature
........................ 3- 14. 3-20
Understanding Radio Reception .................................. 3-23
Automatic Transmission (See "Tnlnsmission")
Axle LockingRea r
................................................. 2-27
Front (See "Four-Wheel Drive")
Rear
........................................................ 6-32
B
Battery ........................................................ 6-47
Belts (See "Safety Belts")
Better Business Bureau Mediation
.................................... 8-3
Blizzard (See "Driving-If You're Caught
in a Blizzard")
Brakes Adjustment
.................................................. 6-45
Anti-Lock (ABS)
.............................................. 4-6
Anti-Lock Warning Light (See "Lights")
Hydro-Boost Brake System
..................................... 6-41
Master Cylinder .............................................. 6-42
Parking
..................................................... 2-27
PedalTravel
................................................. 644
Propshaft Parking Brake Burnish Procedure
........................ 2-28
Replacingparts
............................................... 6-45
System Warning Light (See *'Lights")
To Check Brake Fluid .......................................... 6-43
Trailer (.See "Trailer-Brakes")
Transmission Shift Interlock
(BTSI) ............................... 2-20
Wear
....................................................... 6-44
WhattoAdd
................................................. 643
Braking ......................................................... 4-5
In Emergencies ................................................ 4-7
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