Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule I - Gasoline Engines Heavy
Duty Emissions
48,000 Miles (80 000 km)
0
0
0
0
0
0
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs.
Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10” F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or
they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every 12 months, whichever occurs first).
Check readfront axle fluid level and add fluid
as needed. Check
constant velocity joints and axle seals for leaking.‘””
Drain, flush and refill the cooling system with new coolant (or every
24
months, whichever occurs first). See “Engine Coolant’’ in the Index for
what to use.
An Emission Control Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test the radiator and cap.
Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Control Service.
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Replace
fuel filter. Replace filter sooner if it is clogged.?
Adjust timing
to underhood label specifications. Inspect the inside and
outside
of the distributor cap and rotor for cracks, carbon tracking and
corrosion. Clean or replace
as needed. An Emission Control Service.
This is a Noise Emission Control Service.
If your vehicle has a thermostatically controlled air cleaner, inspect all
hoses and ducts for proper hook-up. Be sure the valve works properly.
An Emission Control Service. This is a Noise Emission Control
Service.
(Continued)
7-47
Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule I - Diesel Engines I
15,000 Miles (24 000 km)
[7 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission
shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaf\
t splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature is
10" F
(-12' C), or higher. When weather is cold,
let the ball joints and king
pin bushings warm up before lubrication
or they could be damaged.
Perform each of
the listed lubrication service items at this mileage
interval
(or every 12 months, whichever occurs first).
0 Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Control Service. *
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
**
DATE ACTUAL MILEAGE SERVICED BY
Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule I - Diesel Engines I
30,000 Miles (48 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature
is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication
or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
Drain, flush and refill the cooling system with new coolant (or every 24
months, whichever occurs first). See "Engine Coolant" in the Index for
what to use.
An Emission Control Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of the radiator and air
conditioning condenser. Wash
the radiator neck. To ensure proper
operation, pressure test the radiator and cap.
0 Replace air cleaner filter. Replace filter more often under dusty
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
0 Replace fuel filter. Replace filter sooner if it is clogged.?
0 Inspect shields and underhood insulation for damage or looseness.
conditions.
An Emission Control Service. 'k
bearings (or
at each brake relining, whichever occurs first).
Adjust or replace as required.
This is a Noise Emission Control
Service. Applicable only to vehicles
sold in the United States.
(Continued)
7-69
Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule I - Diesel Engines I
$2,500 Miles (68 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature is
10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
first).
An
Emission Control Service.
I DATE I ACTUALMILEAGE I SERVICED BY: I
45,000 Miles (72 000 km)
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval
(or every 12 months, whichever occurs first).
0 Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Control Service. *
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings
(or at each brake relining, whichever occurs first).
(Continued)
7-73
Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule I - Diesel Engines
60,000 Miles (100 000 km)
0
0
0
0
0
0
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval
(or every 12 months, whichever occurs first).
Drain, flush and refill the cooling system
with new coolant (or every 24
months, whichever occurs first). See "Engine Coolant'' in the Index for
what to use. An Emission Control Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of
the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test the radiator and cap.
Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Control Service. *
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Check the crankcase depression regulator valve system for any worn,
plugged or collapsed hoses, See service manual.
An Emission Control
Service.
Replace fuel filter. Replace filter sooner if it is clogged.?
Check
the EGR System (if equipped) (except Code F engine) as
described in the service manual. An Emission Control Service.
(Continued)
7-78
Downloaded from www.Manualslib.com manuals search engine Part C: Periodic Maintenance Inspections
Listed below are inspections and services which should be performed at
least twice a year (for instance, each spring and fall).
You should let your
GM dealer’s service department or other qualified service center do these
jobs.
Make sure any necessary repairs are completed at once.
Steering and Suspension lnspection
Inspect the front and rear suspension and steering system for damaged,
loose or missing parts, signs
of wear, or lack of lubrication. Inspect power
steering lines and hoses for proper hookup, binding, leaks, cracks, chafing,
etc. (On vehicles equipped with manual steering gear, check
for seal
leakage.)
Exhaust System lnspection
Inspect the complete exhaust system. Inspect the body near the exhaust
system.
Look for broken, damaged, missing or out-of-position parts as well
as open seams, holes, loose connections, or other conditions which could
cause
a heat build-up in the floor pan or could let exhaust fumes into the
vehicle.
See “Engine Exhaust’’ in the Index.
Accelerator Control System
On gasoline engines, lubricate the pivot at the TBI throttle lever stud with
engine oil.
Do not oil any accelerator or cruise control cables. Replace any
cables that have high effort or excessive wear.
Drive Axle Service
Check readfront axle fluid level and add as needed. Check constant velocity
joints and axle seals for leaking.
Transfer Case (Four- Wheel Drive) Inspection
Every 12 months or at oil change intervals, check front axle and transfer
case and add lubricant when necessary. Oil the control lever pivot point and
all exposed control linkage. Check vent hose
at transfer case for kinks and
proper installation. More frequent lubrication
may be required on off-road
use.
Downloaded from www.Manualslib.com manuals search engine Outside ..................................................... 2-54
ModelReference
.................................................. iv
Multifunction Lever
.............................................. 2-39
0
Odometer (See “Gages”) Off-Road Driving (See “Driving-Off-Road Driving with Your Four Wheel Drive
Vehicle”)
Oil Off-Road Recovery
... , ....... I ............................. 4-9
.
DieselEngines ............................................... 6-20
Additives
................................................. 6-24
Pressure Gage (See “Gages”) ToCheck
............................................... 6-21
WhatKindtoUse
.......................................... 6-22
WhentoAdd
.............................................. 6-21
What to Do with Used Oil
.................................... 6-24
Gasoline Engines
............................................. 6-14
Additives
................................................. 6-19
Pressure Gage (See “Gages”)
ToCheck
............................................... 6-15
WhatKindtoUse .......................................... 6-16
WhentoAdd
.............................................. 6-15
Whentochange ............................................ 6-19
What to Do with Used Oil
.................................... 6-20
Owner Checks and Services
...................................... 7-92
Whentochange
............................................ 6-24
P
Parking
Brake (See “Brakes-Parking”)
On Hills (See “Towing-Parking on Hills”)
Over Things That Burn
......................................... 2-30
Passing (See “Driving-Passing”)
Periodic Maintenance Inspections (See “Scheduled Maintenance Services”) Power
Door Locks (See “Doors”) Steering
...................................................... 4-7
SteeringFluid
................................................ 6-39
Take-Off(PT0)
.............................................. 4-35
Winches
..................................................... 4-34
7
Radiator Pressure Cap ............................................ 6-37
Radio (See “Audio Systems”)
Rear Axle (See “Axle”)
Rear Window Defogger
............................................ 3-7
Recommended Fluids and Lubricants (See “Scheduled Maintenance Services”)
RecoveryHooks
................................................. 5-40
Downloaded from www.Manualslib.com manuals search engine New ........................................................ 6-58
Pressure
..................................................... 6-55
Spare (See “Spare Tire”)
Uniform Tire Quality Grading
................................... 6-59
Top Strap (See “Safety Belts-Child Restraints”)
Torque Lock (See “Transmission-Torque Lock”)
Towing
ATrailer
.................................................... 4-39
DrivingonGrades
.......................................... 4-45
Driving with a Trailer
....................................... 4-43
ParkingonHills
............................................ 445
Passing
................................................... 4-44
Safety Chains
.............................................. 4-42
Hitches
..................................................... 4-42
TowingYourVehicle
.............................................. 5-7
Trailer Brakes
...................................................... 4-43
Towing (See “Towing”)
Wiring Harness
.......................................... 2-85, 6-75
Trailering Package (See “Loading Your Vehicle”)
Transmission
Automatic
.............................................. 2-20, 6-26
HowToCheck ............................................. 6-26
When to Check and Change Fluid
.............................. 6-26
FiveSpeedManual
....................................... 2-23, 6-29
How To Add Fluid
.......................................... 6-30
HowToCheck
............................................. 6-29
ShiftLight
................................................ 2-24
Shiftspeeds
............................................... 2-25
Whentocheck
............................................. 6-29
Torque Lock (Automatic Transmission)
....................... 2-27, 2-29
HowToAdd
............................................... 6-29
Trip Odometer (See “Gages”)
Turn Signal and Lane Change Indicator (See “Lights”)
V
Vehicle
Damage Warnings
..................... ... ......... vi
Identification Number
..................................... 6.72. 6.73
Loading (See “Loading Your Vehicle”)
Storage
..................................................... 6-45
Symbols
............................................. vi, vu, vm, ix
Ventilation System
................................................ 3-8
Tips ......................................................... 3-8
Voltmeter (See “Gages”)
.....
W
Warning
Devices. Other
............................ .......... 5-2
Hazard Flashers (See “Hazard Warning Flashers”)
Lights and Indicators
........................................... 2-69
Alignment and Tire Balance
..................................... 6-60
Aluminum ................................................... 6-69
Wheels