Page 1 of 11
13-36
Sealing flange and
flywheel/drive plate, removing
and installing Note:
Servicing clutch:
Repair Manual, 5 Spd. Manual Transmission
012/01W Front Wheel Drive, Repair Group 30
Repair Manual, 5 Spd. Manual Transmission
01A All Wheel Drive, Repair Group 30
1 -
Oil seal
To remove, remove oil seal carrier, item -
15 - Install using 10-203Lightly oil lip of seal
2 -
Woodruff key Check for proper installation
3 -
Connecting bolt 25 Nm (18 ft lb)
4 -
Front oil seal flange Before installing oil pan, spread sealant
AMV174 004 01 on joint between oil seal
flange and cylinder block.
Pa
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g flan
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ywheel/drive
plate, removin
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11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.13.2
Page 2 of 11
13-37
5 -
Gasket
Always replace
6 -
Cylinder block Crankshaft, removing and installing
Page 13
-46
Pistons and connecting rods,
disassembling and assembling Page 13
-
53
7 -
Mounting bolt for dual-mass
flywheel/drive plate
Always replaceTightening torque for dual-mass flywheel:
60 Nm (44 ft lb) + additional 1/2 turn (180
) Tightening torque for drive plate (vehicles
with automatic transmission): 60 Nm (44 ft
lb) + additional 1/4 turn (90 )
8 -
Dual-mass flywheel or drive plate
Removing and installing Page 13
-43
9 -
Intermediate plate
Must fit on bushingsDo not damage or bend while performing
repairs
Pa
ge 2 of 11 Sealin
g flan
ge and fl
ywheel/drive
plate, removin
g and installin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.13.2
Page 3 of 11
13-38
10 -
Bolt
10 Nm (7 ft lb)
11 -
Rear oil seal flange With oil sealReplace as complete unitLightly oil lip of sealBefore installing oil pan, spread sealant
AMV 174 004 01 on joint between oil seal
flange and cylinder block
12 -
Oil seal Replacing Page 13
-39
13 -
Intermediate shaft
Axial play, max: 0.25 mm (0.010 in.)
14 -
O-ring Always replace
15 -
Oil seal carrier for intermediate shaft
Pa
ge 3 of 11 Sealin
g flan
ge and fl
ywheel/drive
plate, removin
g and installin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.13.2
Page 4 of 11
13-39
Crankshaft oil seal (toothed belt side),
replacing
Engine installed
Lock carrier in service position Page 13
-1
Special tools and equipment
2085 seal puller
3083 arbor
3099 spur belt spreading
Removing
- Remove ribbed belt and ribbed belt tensioner
Page 13
-15
.
- Remove toothed belt Page 13
-29
.
- Remove mounting bracket for torque arm
Page 17
-2 , item - 5 -.
- Remove crankshaft toothed belt gear. Secure toothed belt gear using
3099 spur belt spreading.
Pa
ge 4 of 11 Sealin
g flan
ge and fl
ywheel/drive
plate, removin
g and installin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.13.2