1995 AUDI A6 01E Transmission Housing Service Workshop Manual

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26 -
Magnet
CleanWhen replacing transmission housing drive
in with e.g. press tool VW 408 A
27 -
Sender for speedometer -G22- Replacing Page 39
-4
28 -
O-ring
Always replace
29 -
Oil filler plug, 40 Nm
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Note: Fig. 1 Pulling out seal for drive flange
Illustrated, removing oil seal on right-hand side.Procedure for removing oil seal on left and right-hand sides is
identical.

Note: Fig. 2 Driving in seal for drive flange
- Fill space between sealing lip and dust lip with sealing grease G52 128
A1.
Pressing-in depth (factory): 5.5 mmPressing-in depth when re-installing a used drive flange (repairs): 6.5
mm Illustrated, installing oil seal on right-hand side.Procedure for installing oil seal on left and right-hand sides is identical.
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Fig. 3 Prying out seal for input shaft when transmission is
dismantled
- Pry out seal carefully with VW 681.

Note:
Do not damage bearing surface on input shaft for shaft seal. Fig. 4 Removing seal for input shaft when transmission is not
dismantled
- Pry out seal carefully with a screwdriver.
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Fig. 5 Driving in seal for input shaft
- Fill space between sealing lip and dust lip of new seal for input shaft
with sealing grease G52 128 A1.
- Fit a thin protective hose tightly over splines of input shaft.
- Drive in seal for input shaft.
Pressing-in depth (factory): 3.5 mmPressing-in depth when re-installing a used input shaft (repairs): 4.5
mm
- Remove protective hose.

Fig. 6 Pulling out ball sleeve
- Remove circlip.
A - Internal puller 14.5-18.5 mm, e.g. Kukko 21/2
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Fig. 7 Driving in ball sleeve
- Drive in onto stop.

Note:
With transmission removed but not disassembled, carefully pry out seal
without damaging the shaft with a screwdriver. Fig. 8 Pulling out seal for selector shaft
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Fig. 9 Driving in seal for selector shaft
Selector shaft installed or removed
- Fill space between sealing lip and dust lip with sealing grease G52 128
A1.
- Pull assembly sleeve onto selector shaft Fig. 10
.
- Drive seal into housing onto stop.

Fig. 10 Installing seal and selector shaft with assembly sleeve
- To avoid damaging seal -C- always use assembly sleeve -A-, Part No.
01E 311 120, to install seal or selector shaft.
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Fig. 11 Insertion depth of breather sleeve for transmissions
without breather hose
Dimension a = 21 mm

1 - Transmission
2 - Sleeve: drive in onto stop
3 - Pipe: drive in onto stop
4 - Clamp
5 - Hose
6 - Breather pipe
7 - Retaining clip Fig. 12 Breather for transmission with breather hose
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Fig. 13 Pulling needle bearing out of transmission housing
A - Internal puller 30-37 mm, e.g. Kukko 21/5

Fig. 14 Driving needle bearing into transmission housing
Installation position: inscription on bearing faces toolInsertion depth Fig. 15

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