Air Cleaner
!der to the Maintenance Schedule tn
etemrne when to replace the 311- filter
;ee “‘Scheduled Maintenance Services“ in
?e Index. ~ ~~
NOTICE:
~ ~~~
If
the air cleaner is off, a backfire
can cause a damaging engine fire
And, dirt can easily get
into your
engine, which will damage it.
Always have the air cleaner in placp
when you’re driving.
Air Filter Replacement
1. Remove the screws on the housing
cover and pull the cover back.
2. Remove the air cleaner filter.
3. Install the replacement air cleaner
filter and replace the cover.
4. Tighten screws on the air filter cover.
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4quarts .........
4 quarts ......... 3.8 L
6 quarts ......... 5.5 L
Capacities & Specifications
Engine Crankcase (CODE M) ................................ 4 quarts ......... 3.8 L
When changing filter; up to /I3 quart (113 liter) more oil may he needed.
Engine Crankcase (CODE 3, D or A) ........................ . 3.8 L
When changing filter; up to 114 quart (114 liter) more oil may be needed.
Automatic Transaxle
Pan Removal and Replacement ...............................
After Complete Overhaul ....................................
When draining or ~-eplat*ing torque conl~erte~; more fluid may be needed.
Manual Transaxle, 5-Speed
Complete Drain and Refill
T5550 ................................................. 2.1 quarts ......... 2.0 L
Isuzu .................................................. 2.0quarts ......... 1.9 L
Cooling System
2.3L Quad OHC and Quad 4 ................................. 10.4 quarts ......... 9.8 L
3.1L V6 ................................................. 13.2 quarts. ......... 12.4 L
Refrigerant, Air Conditioning. ................................ This system uses a new non-CFC refrigerant.
Not all air conditioning refrigerants are the same. If the air See refrigerant charge label under hood.
conditioning system in your rvhic-le needs re$-igerant, he suse the
proper refrigerant is used. If you’re not sure, ask your Pontiac dealer,
For additional info)-mation, see your “Warranty and 0wwc.r
Assistance Information’’ hooklet.
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Service & Appearance Care
Normal Maintenance Replacement Parts
Air Cleaner Element
2.3L Quad OHC and Quad 4 ....................
3.lLV6 ....................................
Engine Oil Filter
2.3L Quad OHC and Quad 4 ....................
3.1LV6 ....................................
PCV Valve
3.1LV6 ....................................
Spark Plugs
2.3L Quad OHC ..............................
2.3L Quad DOHC with Automatic Transaxle .......
2.3L Quad DOHC with Manual Transaxle .........
2.3L Quad High Output ........................
3.1LV6 ....................................
AC Type A- 1233C
AC Type A-1233C
AC Type PF- 1225
AC Type PF-40
or AC Type PF-47
AC Type 892C
AC Type 041-603
Gap: 0.035 inch (.889 mm)
AC Type 04 1-603
Gap: 0.035 inch (.889
mm)
AC Type 041-602
Gap: 0.035 inch (389 mm)
AC Type 04 1-602
Gap: 0.035 inch
(.889 mm)
AC Type R44 LT SM6
Gap: 0.060 inch (1.52 mm)
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TO BE SERVICED
(See “Explanation of
Scheduled Maintenance
Services” Following
Schedules I and 11)
Item No.
6. Transaxle Service
7. Spark Plug Replacement*
8. Spark Plug Wire Inspection (3.1 L Code M
engine only)*?
9. Air Cleaner Filter Replacement”
10.Fuel Tank, Cap
& Lines Inspection*?’
WHEN TO PERFORM
Miles (kilometers) or
Months, Whichever
Occurs First
See “Explanation of Scheduled Maintenance
Services” Following Schedules
I and I1
Every 30,000 mi. (50 000 km)
See “Explanation of Scheduled Maintenance
Services” Following Schedules I and I1
Every
30,000 mi. (50 000 km)
MILES (000)
KILOMETERS (000)
The services shown in this schedule up to 45,000 miles (75 000 km) should be performed after 45,000 miles at the same
intervals.
I
* An Emission Control Service.
? The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the
emission warranty or limit recall liability prior to the completion of vehicle useful life. General Motors, however, urges that all recommended maintenance services be
performed at the indicated intervals and the maintenance be recorded in “Section E: Maintenance Record”.
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Maintenance Schedule
Explanation of Scheduled Maintenance
Services
Following are explanations of the services listed in Schedule I
and Schedule 11.
The proper fluids and lubricants to use are listed in Section D.
Make sure whoever services your vehicle uses these. All parts
should be replaced and all necessary repairs done before you or
anyone else drives the vehicle.
NOTE: To determine your engine’s displacement and code, see
“Engine Identification”
in the Index.
1.
2.
Engine Oil and Filter Change* -- Always use SH or SG
Energy Conserving I1 oils of proper viscosity. The “SH” or
“SG” designation may be shown alone or in combination
with others, such as “SH/CD,” “SH, SG, CD,” “SG/CD,”
etc. To determine the preferred viscosity for your vehicle’s
engine (e.g., SAE 5W-30 or SAE 10W-30), see “Engine
Oil”
in the Index.
Chassis Lubrication -- Lubricate suspension and steering
linkage. Lubricate the transaxle shift linkage, underbody
contact points and linkage.
3.
4.
5.
Tire and Wheel Rotation and Inspection -- For proper
wear and maximum tire life, rotate your tires following the
instructions
in this manual. See “Tires, Inspection &
Rotation” in the Index. Check the tires for uneven wear or
damage. If you see irregular or premature wear, check the
wheel alignment, Check for damaged wheels also.
Engine Accessory Drive Belt(s) Inspection -- Inspect the
belt(s) for cracks, fraying, wear and proper tension. Replace
as needed. (Belts can have many small cracks
in individual
ribs without affecting performance.)
Cooling System Service* -- Drain, flush and refill the
system with new or approved recycled coolant conforming
to
GM Specification 1825M. Keep coolant at the proper
mixture as specified. See “Coolant”
in the Index. This
provides proper freeze and boil protection, corrosion
inhibitor level and maintains proper engine operating
temperature.
Inspect hoses and replace if they are cracked, swollen or
deteriorated. Tighten screw-type hose clamps. Clean the
outside of the radiator and air conditioning condenser. Wash
the pressure cap and neck.
To help ensure proper operation, we recommend a pressure
test of both the cooling system and the pressure cap.
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6. Transaxle Service -- For manual transaxles, fluid doesn’t
require changing. See “Periodic Maintenance Inspections.”
For automatic transaxles, change both the fluid and filter
every
15,000 miles (25 000 km) if the vehicle is mainly
driven under one or more of these conditions:
* In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
0 In hilly or mountainous terrain.
0 When doing frequent trailer towing.
0 Uses such as found in taxi, police car or delivery
service.
If you -do not use your vehicle under any of these
conditions, change both the fluid and filter every
100,000 miles ( 166 000 km).
7. Spark Plug Replacement* -- Replace spark plugs with
the proper type. See “Replacement Parts” in the Index.
8. Spark Plug Wire Inspection (3.1L Code M engine
only)*?
-- Inspect for burns, cracks or other damage.
Check
the boot fit at the coils and at the spark plugs.
Replace wires as needed.
9. Air Cleaner Filter Replacement* -- Replace every
30,000 miles (50 000 km) or more often under dusty
conditions.
Ask your dealer for the proper replacement
intervals for your driving conditions.
1 O.Fuel Tank, Cap and Lines Inspection”? -- Inspect fuel
tank, cap and
lines (including fuel rails and injection
assembly) for damage or leaks. Inspect
fuel cap gasket for
an even filler neck imprint or any damage. Replace parts as
needed. Periodic replacement of the fuel filter is
not
required.
* An Emission Control Service.
3- The U.S. Environmental Protection Agency or the California Air Resources Board has determined that the failure to perform this maintenance item will not nullify the
emission warranty or limit recall liability prior to the completion of vehicle useful life. General Motors, however, urges that all recommended maintenance services be performed at the indicated intervals and the maintenance be recorded in “Section E: Maintenance Record”.
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