
WIRING DIAGRAMS XJ
INDEX
Wiring Diagram Name Sheet Number
A/C Compressor Clutch Relay...................3,69
A/C Compressor Clutch........................69
A/C Heater Blower Motor.......................70
A/C Low Pressure Switch.......................69
A/C Mode Select Switch........................70
A/C Thermostat..............................69
ABS Diode.................................33
ABS Green Indicator Lamp......................57
ABS Hydraulic Actuation Unit.....................33
ABS #1 Relay.............................3,31
ABS #2 Relay.............................3,31
ABS Pump Motor............................30
ABS Red Indicator Lamp.......................57
Ambient Temperature Sensor.....................53
Antenna...................................71
Antenna Mast...............................71
Anti-Lock Brake Control Module Connector...........109
Anti-Lock Braking System...............29,30,31,32,33
ABS Diode...............................33
ABS Relays...............................31
Anti-Lock Pump Motor.......................30
Anti-Lock Brake System Module.........29,30,31,32,33
Data Link Connector.........................32
G Sensor................................30
Hydraulic Actuation Unit......................33
Left Front Wheel Sensor......................29
Left Rear Wheel Sensor.......................29
Pedal Travel Sensor.........................30
Right Front Wheel Sensor.....................29
Right Rear Wheel Sensor......................29
Anti-Lock Brake System Module...........29,30,31,32,33
Anti-Lock Pump Motor.........................30
Anti-Lock Relay..............................31
Ashtray Lamp...............................48
Automatic Shut Down Relay..................3,12,17
Automatic Transmission Control System (2.5L).........27
Front Axle Lock-Up Switch.....................27
EMCC Relay..............................27
EMCC Solenoid............................27
Back-Up Lamp Switch.........................25
Ballast Resistor..............................89
Battery..................................1,7,8
Blower Motor.............................68,70
Blower Resistors...........................68,70
Blower Switch............................68,70
Body Ground...............................44
Brake Warning Switch.........................67
Bulkhead Disconnect.................101,102,103,104
Camshaft Position Sensor.....................11,20
Cargo Lamp................................50
Center High Mounted Stop Lamp..................98
Charging System 2.5L..........................5
Generator.................................5Wiring Diagram Name Sheet Number
Charging System 4.OL..........................6
Generator.................................6
Chime Module..............................74
Ignition Key Warning Switch....................74
Seat Belt Switch...........................74
Cigar Lighter...............................37
Cigar Lighter Lamp...........................48
Circuit Breakers
In Line Circuit Breaker........................2
Trailer Tow In-Line Circuit Breaker................97
Windshield Wiper Circuit Breaker...............63,64
Connectors
Anti-Lock Brake Control Module Connector.........109
Data Link Connector...................16,18,25,32
Instrument Cluster Connector................55,108
Main Body Connectors.......................112
Power Mirror Connector......................110
Powertrain Control Module Connector.............111
Remote Keyless Entry Module Connector...........114
Steering Column Connector...................106
Telltale Connector........................56,107
Trailer Tow Connector........................93
Transmission Control Module Connector...........105
Cooling Fan Relay...........................3,23
Courtesy Lamp..............................49
Crankshaft Position Sensor....................11,20
Data Link Connector....................16,18,25,32
Daytime Running Lamp Module (DRL)...............38
Daytime Running Lamp System...................38
Diode,ABS.................................33
Distributor Ignition Coil.......................16,18
Dome Lamp................................51
Dome And Courtesy Lamps..................49,50,51
Cargo Lamp..............................50
Dome Lamp..............................51
Dome/Reading Lamp.........................51
Glove Box Lamp...........................49
Left Courtesy Lamp.........................49
Reading Lamp.............................51
Right Courtesy Lamp........................49
Vanity Lamps.............................51
Dome Reading Lamp..........................51
Door Jamb Switch System....................75,76
Left Front Door Jamb Switch...................75
Left Rear Door Jamb Switch...................75
Liftgate Switch............................76
Right Front Door Jamb Switch..................76
Right Rear Door Jamb Switch..................76
EMCC Relay...............................3,27
EMCC Solenoid..............................27
Engine Block Coolant Heater/Cigar Lighter............37
Cigar Lighter..............................37
Engine Block Coolant Heater....................37
JWIRING DIAGRAMS 8W - 149

Wiring Diagram Name Sheet Number
Engine Block Heater.........................37
Wall Plug................................37
Engine Coolant Temperature Sending Unit.............24
Engine Coolant Temperature Sensor..............14,19
Engine Coolant Temperature Switch.................24
Engine Oil Pressure and Temperature System..........24
Engine Coolant Temperature Switch...............24
Engine Oil Pressure Sending Unit................24
Engine Oil Pressure Switch....................24
Engine Starter Motor..........................7,8
Engine Starter Relay.........................3,7,8
Engine Starter System (2.5L)......................7
Battery..................................7
Engine Starter Motor.........................7
Engine Starter Relay..........................7
Park/Neutral Position Switch....................7
Engine Starter System (4.OL).....................8
Battery..................................8
Engine Starter Motor.........................8
Engine Starter Relay..........................8
Fan Control Relay............................23
Fog Lamp Illumination.......................42,47
Fog Lamps..............................39,40
Fog Lamp Switch............................42
Front Axle Switch..........................26,27
Front Door Lock and Window Switch Functions.........87
Front End Lighting..........................39,40
High Beam Relay...........................40
Left Fog Lamp.............................39
Left Headlamp.............................39
Left Park/Turn Signal Lamp....................39
Left Side Marker Lamp.......................39
Park Lamp Relay...........................39
Right Fog Lamp............................40
Right Headlamp............................40
Right Park/Turn Signal Lamp...................40
Right Side Marker Lamp......................40
Front Washer Pump.........................63,64
Front Wiper Motor..........................63,64
Front Wipers/Washer (Intermittent).................64
Front Washer Pump.........................64
Front Wiper Motor..........................64
Wiper/Washer Switch........................64
Intermittent Wiper Module.....................64
Front Wiper/Washer (Standard)....................63
Front Washer Pump.........................63
Front Wiper Motor..........................63
Wiper/Washer Switch........................63
Fuel Injection Ignition System (2.5L)......11,12,13,14,15,16
Automatic Shut Down Relay....................12
Camshaft Position Sensor.....................11
Crankshaft Position Sensor.....................11
Data Link Connector.........................16
Distributor Ignition Coil.......................16
Engine Coolant Temperature Sensor...............14
Fuel Pump Relay...........................12
Heated Oxygen Sensor.......................13
Idle Air Control Motor........................15Wiring Diagram Name Sheet Number
Injectors.................................15
Intake Air Temperature Sensor..................14
MAP Sensor..............................14
Power Steering Pressure Switch.................15
Powertrain Control Module...........11,12,13,14,15,16
Throttle Position Sensor......................14
Vehicle Speed Sensor........................11
Fuel Injection Ignition System (4.OL)......17,18,19,20,21,22
Automatic Shut Down Relay....................17
Camshaft Position Sensor.....................20
Crankshaft Position Sensor.....................20
Data Link Connector.........................18
Distributor Ignition Coil.......................18
Engine Coolant Temperature Sensor...............19
Fuel Pump Relay...........................17
Heated Oxygen Sensor.......................21
Idle Air Control Motor........................22
Intake Air Temperature Sensor..................19
Injectors.................................22
MAP Sensor..............................19
Powertrain Control Module...........17,18,19,20,21,22
Throttle Position Sensor......................19
Vehicle Speed Sensor........................20
Fuel Injector(s)............................15,22
Fuel Pump Relay.........................3,12,17
Fuel Tank Level Gauge Sending Unit................90
Fuel Tank System..........................89,90
Ballast Resistor............................89
Fuel Tank Level Gauge Sending Unit..............90
Full Time Indicator Lamp.....................57,58
Fuse Application Chart.........................1,2
Fuse Panel..............................99,100
Fuses
F1 ....................................3,4
F2 ................................3,4,12,17
F3 ....................................3,4
F4 ....................................3,4
F5 ....................................3,4
F6 ....................................3,4
F7 ....................................3,4
F8 ....................................3,4
F9 ....................................3,4
F10 ...................................3,4
F11 ...................................3,4
F12 ...................................3,4
F13 ...................................3,4
F14 ...................................3,4
F15 ...................................3,4
F16 ...................................3,4
Fuse #1..............................2,10,65
Fuse #2.............................2,9,37,71
Fuse #4................................1,41
Fuse #5..........................2,63,64,68,70
Fuse #7..............................2,10,32
Fuse #8..............................2,45,66
Fuse #9...............................1,4,49
Fuse #11.............................1,43,83
Fuse #13.............................1,43,83
8W - 150 WIRING DIAGRAMSJ

Wiring Diagram Name Sheet Number
Fuse #15...............................1,41
Fuse #17...........................2,10,55,74
Fuse #18...............................1,66
Fuse #19.............................1,41,47
Gauges
Engine Coolant Temperature Gauge...........59,60,61
Engine Oil Pressure Gauge.................59,60,61
Fuel Gauge...........................59,60,61
G Sensor..................................30
Generator.................................5,6
Glove Box Lamp.............................49
Hazard Flasher............................35,46
Headlamp Delay Module........................43
Headlamp Dimmer Switch.......................41
Headlamp Switch...........................41,42
Fog Lamp Illumination........................42
Fog Lamp Switch...........................42
Headlamp Dimmer Switch.....................41
Headlamp Switch...........................41
Headlamps...............................39,40
Heat Mode Select Switch.......................68
Heated Oxygen Sensor.......................13,21
Heated Rear Window..........................66
Relay...................................66
Grid...................................66
Switch..................................66
Heated Rear Window Switch Lamp.................47
Heater A/C Panel Lamp........................47
Heater and A/C System......................69,70
A/C Mode Selector Switch.....................70
A/C Compressor Clutch.......................69
A/C Compressor Clutch Relay...................69
A/C Heater Blower Motor......................70
A/C Thermostat............................69
A/C Low Pressure Switch.....................69
Blower Resistor............................70
Blower Switch.............................70
Powertrain Control Module.....................69
Heat Mode Select Switch.......................68
Heater Blower Motor..........................68
Heater,Engine Block...........................37
Heater System..............................68
Blower Resistor............................68
Blower Switch.............................68
Heater Blower Motor.........................68
Heater Mode Select Switch....................68
Heavy Duty Cooling 4.OL.......................23
Fan Control Relay...........................23
Powertrain Control Module.....................23
Radiator Fan Motor.........................23
High Beam Indicator Lamp..................59,60,61
High Beam Relay............................40
Hi-Line Instrument Cluster.......................61
Horn Brush/Slip Ring..........................34
Horn Relay................................34
Horn Switch................................34
Horns....................................34
Hydraulic Actuation Unit, ABS....................33Wiring Diagram Name Sheet Number
Idle Air Control Motor.......................15,22
Ignition Key Warning Switch.....................74
Ignition Switch..............................2,9
Ignition System............................9,10
Injectors................................15,22
In Line Circuit Breaker..........................2
Instrument Cluster............................55
Powertrain Control Module.....................55
Washer Fluid Level Switch.....................55
Instrument Cluster (Hi-Line)......................61
Instrument Cluster (Lo-Line).....................60
Instrument Cluster (Standard)....................59
Instrument Cluster Connector..................55,108
Instrument Cluster Printed Circuit Board (W/ABS).......57
Instrument Cluster Printed Circuit Board (W/O ABS)......58
Instrument Cluster Indicators.....................56
Instrument Panel Ground.......................62
Instrument Panel Illumination...................47,48
Ashtray Lamp.............................48
Cigar Lighter Lamp..........................48
Fog Lamp Illumination........................47
Heater A/C Panel Lamp.......................47
Heater Rear Window Switch Lamp................47
Rear Wiper Wash Switch Lamp..................47
Transfer Case Lamp.........................48
Transmission Range Switch Lamp................48
Intake Air Temperature Sensor..................14,19
Intermittent Front Wipers/Washers.................64
Intermittent Wiper Module.......................64
Lamps
ABS Green Indicator Lamp.....................57
ABS Red Indicator Lamp......................57
Ashtray Lamp.............................48
Cargo Lamp..............................50
Center High Mounted Stop Lamps................98
Cigar Lighter Lamp..........................48
Dome Lamp..............................51
Dome/Reading Lamp.........................51
Fog Lamp Illumination........................47
4WD Indicator Lamp.....................26,57,58
Full Time Indicator Lamp....................57,58
Glove Box Lamp...........................49
Heated Rear Window Switch Lamp...............47
Heater A/C Panel Lamp.......................47
High Beam Indicator Lamp.................59,60,61
Indicator Lamp 4WD.......................57,58
Instrument Cluster Illumination Lamps.........59,60,61
Left Back-Up Lamp........................91,93
Left Courtesy Lamp.........................49
Left Fog Lamp.............................39
Left Headlamp.............................39
Left Park/Turn Signal Lamp....................39
Left Side Marker Lamp (Front)..................39
Left Side Marker Lamp (Rear)................91,93
Left Tail/Stop Lamp.......................91,93
Left Turn Indicator Lamp..................59,60,61
Left Turn Lamp (Amber)....................91,93
Left Vanity Lamp...........................51
JWIRING DIAGRAMS 8W - 151

Wiring Diagram Name Sheet Number
Right Power Mirror.........................73
Power Mirrors.............................73
Power Seat..............................77,78
Left Power Seat Motor Assembly................77
Left Power Seat Switch.......................78
Power Steering Pressure Switch...................15
Powertrain Control Module......11,12,13,14,15,16,17,18,19,
20,21,22,23,35,36,45,55,69
Powertrain Control Module (PCM) Connector..........111
Power Windows.......................79,80,81,82
Left Front Door Window Motor..................81
Left Rear Door Window Motor..................82
Left Rear Door Window Switch..................82
Power Window Switch.......................79
Right Front Door Window Switch................81
Right Front Door Window Motor.................81
Right Rear Door Window Motor.................82
Right Rear Door Window Switch.................82
Power Window Switch.........................79
Printed Circuit Boards.................57,58,59,60,61
Pumps
Front Washer...........................63,64
Rear Washer..............................65
Radiator Fan Motor...........................23
Radio....................................71
Antenna Mast.............................71
Left Front Door Speaker......................71
Left Instrument Panel Speaker..................71
Left Liftgate Speaker.........................72
Right Front Door Speaker.....................72
Right Instrument Panel Speaker.................72
Right Liftgate Speaker........................72
Reading Lamps..............................51
Rear Lighting...................91,92,93,94,95,96,97
Left Back-Up Lamp........................91,93
Left Side Marker Lamp (Rear)................91,93
Left Tail/Stop Lamp.......................91,93
Left Turn Lamp (Amber)....................91,93
Left Turn Relay............................97
License Lamp...........................91,95
Right Back-Up Lamp.......................92,96
Right Side Marker Lamp (Rear)...............92,96
Right Tail/Stop Lamp......................92,96
Right Turn Lamp (Amber)...................92,96
Right Turn Relay...........................97
Stop Lamp Relay...........................97
Trailer Tow Connector........................93
Trailer Tow In-Line Circuit Breaker................97
Rear Lighting With Trailer Tow............93,94,95,96,97
Rear Lighting Without Trailer Tow................91,92
Rear Washer Pump...........................65
Rear Wiper Motor............................65
Rear Wiper/Washer Motor.......................65
Rear Washer Pump...........................65
Rear Wiper Motor............................65
Rear Wiper/Washer Switch......................65
Rear Wiper/Washer Switch Lamp..................47
Reed Switch................................26Wiring Diagram Name Sheet Number
Relays
ABS #1 Relay............................3,31
ABS #2 Relay............................3,31
A/C Compressor Clutch Relay..................3,69
Automatic Shut Down Relay.................3,12,17
Cooling Fan Relay...........................3
EMCC Relay.............................3,27
Engine Starter Relay.......................3,7,8
Fan Control Relay...........................23
Fuel Pump Relay........................3,12,17
Heated Rear Window Relay....................66
High Beam Relay...........................40
Horn Relay...............................34
L.C.D. Illumination Relay......................52
Left Turn Relay............................97
Park Lamp Relay...........................39
Power Door Lock Relay.......................83
Power Door Unlock Relay.....................83
Right Turn Relay...........................97
Stop Lamp Relay...........................97
Relay Center Identification......................113
Remote Keyless Entry System....................28
Remote Keyless Entry Module...................28
Remote Keyless Entry Module Connector...........114
Resistor,Ballast..............................39
Resistor,Blower..............................68
Right Front Door Jamb Switch....................76
Right Front Door Speaker.......................72
Right Front Door Window Switch..................81
Right Front Wheel Sensor.......................29
Right Front Door Connector and Door Lock Switch
Function Chart.............................87
Right Front Door Lock Motor.....................86
Right Instrument Panel Speaker...................72
Right Liftgate Speaker.........................72
Right Front Door Window Connector and Window Lift
Switch Function Chart........................87
Right Rear Door Jamb Switch....................76
Right Rear Door Window Connector and Window Lift
Function Chart.............................88
Right Rear Wheel Sensor.......................29
Right Turn Relay.............................97
Seat Belt Switch.............................74
Seat Belt Warning Indicator Lamp................57,58
Sensors
Ambient Temperature Sensor...................53
Camshaft Position Sensor...................11,20
Crankshaft Position Sensor...................11,20
Engine Coolant Temperature Sensor.............14,19
G Sensor................................30
Heated Oxygen Sensor.....................13,21
Intake Air Temperature Sensor................14,19
Left Front Wheel Sensor......................29
Left Rear Wheel Sensor.......................29
MAP Sensor............................14,19
Pedal Travel Sensor.........................30
Right Front Wheel Sensor.....................29
Right Rear Wheel Sensor......................29
JWIRING DIAGRAMS 8W - 153

WIRING DIAGRAMS XJ-RHD
INDEX
Wiring Diagram Name Sheet Number
A/C Compressor Clutch........................45
A/C Compressor Clutch Relay....................45
A/C Heater Blower Motor.......................46
A/C Low Pressure Switch.......................45
A/C Mode Selector Switch.......................46
A/C System.............................45, 46
A/C Thermostat..............................45
Antenna Mast...............................47
Ashtray Illumination Lamp.......................26
Automatic Shut Down Relay......................9
Back-up Lamp Switch.........................16
Battery....................................6
Blower Motor............................44, 46
Blower Resistor...........................44, 46
Blower Switch............................44, 46
Body Ground...............................59
Brake Warning Switch.........................42
Camshaft Position Sensor.......................12
Cargo Lamp................................30
Charging System.............................5
Generator.................................5
Check Engine Indicator Lamp..................39, 40
Chime Module..............................43
Chime Module Connector.......................71
Cigar Lighter...............................58
Circuit Breakers
Windshield Wiper Circuit Breaker...............2,33
Connectors
Chime Module Connector......................71
Dash to Instrument Panel Connector A.............64
Dash to Instrument Panel Connector B.............65
Dash to Instrument Panel Connector C.............66
Data Link Connector.........................10
Instrument Cluster Connector 16 Way...........37, 69
Main Body Connector 1.......................70
Power Mirror Connector......................61
Powertrain Control Module Connector..............73
Steering Column Connector 11 Way...............67
Telltale Connector........................38, 68
Transmission Control Module Connector............72
Transmission Data Link Connector................17
Coolant Temperature Switch......................16
Crankshaft Position Sensor......................12
Dash to Instrument Panel Connector A..............64
Dash to Instrument Panel Connector B..............65
Dash to Instrument Panel Connector C..............66
Data Link Connector..........................10
Distributor Ignition Coil........................10
Dome Lamp................................31
Dome and Courtesy Lamps.................29, 30, 31
Cargo Lamp..............................30
Dome Lamp..............................31Wiring Diagram Name Sheet Number
Dome/Reading Lamp.........................31
Glove Box Lamp...........................29
Reading Lamp.............................31
Vanity Lamps.............................31
Dome/Reading Lamp..........................31
Door Jamb Switch System....................49, 50
Left Front Door Jamb Switch...................50
Left Rear Door Jamb Switch...................50
Liftgate Switch............................46
Right Front Door Jamb Switch..................49
Right Rear Door Jamb Switch..................49
Electronic Fuel Injection
Ignition System................9,10,11,12,13,14
Automatic Shut Down Relay.....................9
Camshaft Position Sensor.....................12
Crankshaft Position Sensor.....................12
Data Link Connector.........................10
Distributor Ignition Coil.......................10
Engine Coolant Temperature Sensor...............11
Fuel Injectors.............................14
Fuel Pump Relay............................9
Heated Oxygen Sensor.......................13
Idle Air Control Motor........................14
Intake Air Temp Sensor.......................11
Map Sensor..............................11
Powertrain Control Module........9,10,11,12,13,14
Throttle Position (Sensor).....................11
Engine Block Heater...........................58
Engine Coolant Temperature Sensor................11
Engine Coolant Temperature Switch.................15
Engine Oil Pressure and Temperature System..........15
Engine Oil Pressure Switch......................15
Engine Starter System..........................6
Battery..................................6
Engine Starter Motor.........................6
Engine Starter Relay..........................6
Fan Control Relay...........................3,7
Fog Lamp Illumination Lamp.....................20
Fog Lamp Relay.............................21
Fog Lamp Switch............................20
4WD Select Trac Indicator Lamp................39, 40
Front Axle Switch............................16
Front End Lighting.........................21, 22
Fog Lamp Relay...........................21
Left Fog Lamp.............................21
Left Headlamp.............................21
Left Park/Turn Signal Lamp....................21
Left Side Marker Lamp.......................21
Right Fog Lamp............................22
Right Headlamp............................22
Right Park/Turn Signal Lamp...................22
Right Side Marker Lamp......................22
Front Wipers/Washer - Intermittent..............33, 34
JWIRING DIAGRAMS 8W - 271

Wiring Diagram Name Sheet Number
Dome/Reading Lamp.........................31
Fog Lamps............................21, 22
Fog Lamp Illumination Lamp...................20
4WD Select Trac Indicator Lamp..............39, 40
Front Headlamps.........................21, 22
Full Time Indicator Lamp...................39, 40
Glove Box Lamp...........................29
Heated Rear Window Lamp....................25
Heater A/C Panel Lamp.......................25
High-Beam Indicator Lamp.....................41
Instrument Cluster Illumination Lamps.............41
Left Backup Lamp..........................55
Left Fog Lamp.............................21
Left Headlamp.............................21
Left Park/Turn Signal Lamp....................21
Left Side Marker...........................55
Left Side Marker Lamp (Front)..................21
Left Tail/Stop Lamp.........................55
Left Turn Indicator Lamp......................41
Left Turn Lamp (Amber)......................55
License Lamp.............................55
Low Washer Indicator Lamp.................39, 40
Maintenance Required Indicator Lamp...........39, 40
Malfunction Indicator Lamp..................39, 40
Park Brake Indicator Lamp.....................40
Park/Turn Signal Lamps....................21, 22
Reading Lamp.............................31
Rear Wiper/Wash Switch Lamp..................26
Right Back-up Lamp.........................56
Right Fog Lamp............................22
Right Headlamp............................22
Right Park/Turn Signal Lamp...................22
Right Side Marker..........................56
Right Side Marker Lamp (Front).................22
Right Tail/Stop Lamp........................56
Right Turn Indicator Lamp.....................41
Right Turn Lamp (Amber).....................56
Seat Belt Indicator Lamp...................39, 40
Side Marker Lamps (Front)..................21, 22
Transfer Case Lamp.........................26
Transmission Range Lamp.....................26
Underhood Lamp...........................28
Upshift Indicator Lamp.....................39, 40
Vanity Lamps.............................31
LCD Illumination Relay.........................57
Left Front Door Jamb Switch.....................50
Left Rear Door Jamb Switch.....................50
Left Speakers............................47, 48
Liftgate Switch..............................50
Low Washer Indicator Lamp...................39, 40
Main Body Connector 1........................70
Maintenance Required Indicator Lamp............39, 40
Map Sensor................................11
Modules
Chime Module.............................43
Fuel Pump Module..........................54
Intermittent Wiper Module.....................33
Powertrain Control Module . .7, 9, 10, 11, 12, 13, 14, 45, 53Wiring Diagram Name Sheet Number
Transmission Control Module.................17, 18
Motors
A/C Heater Blower Motor......................46
Engine Starter Motor.........................6
Front Wiper Motor..........................34
Heater Blower Motor.........................44
Idle Air Control Motor........................14
Radiator Fan Motor..........................7
Rear Wiper Motor..........................36
Oil Pressure and Temperature System...............15
Coolant Temperature Switch....................15
Oil Pressure Switch.........................15
Park Brake Indicator Lamp......................40
Park Brake Switch............................42
Power Distribution Center........................1
Power Distribution Center Application Chart............4
Power Distribution Center Identification...............3
Power Mirror Connector........................61
Power Mirror Switch Assembly...................51
Power Mirrors............................51, 52
Heater Element............................52
Left Power Mirror..........................52
Right Power Mirror.........................52
Powertrain Control Module . . .7, 9, 10, 11, 12, 13, 14, 45, 53
Powertrain Control Module Connector...............73
Pumps
Front Washer.............................34
Rear Washer..............................35
Fuel...................................54
Radiator Fan Motor............................7
Radio.................................47, 48
Antenna Mast.............................47
Left Instrument Panel Speaker..................47
Left Liftgate Speaker.........................48
Radio..................................47
Right Instrument Panel Speaker.................48
Right Liftgate Speaker........................48
Rear Lighting............................55, 56
Left Back-Up Lamp..........................55
Left Side Marker...........................55
Left Tail/Stop Lamp.........................55
Left Turn Lamp (Amber)......................55
License Lamp.............................55
Right Back-Up Lamp.........................56
Right Side Marker..........................56
Right Tail/Stop Lamp........................56
Right Turn Lamp (Amber).....................56
Rear Wiper/Washer.........................35, 36
Rear Washer Pump.........................35
Rear Wiper Motor..........................36
Rear Wiper/Washer Switch.....................35
Reading Lamps..............................31
Relays
A/C Compressor Clutch Relay.................3,45
Automatic Shut Down Relay...................3,9
Engine Starter Relay........................3,6
Fan Control Relay.........................3,7
Fog Lamp Relay...........................21
JWIRING DIAGRAMS 8W - 273

Wiring Diagram Name Sheet Number
Fuel Pump Relay..........................3,9
Heated Rear Window Relay....................60
Horn Relay...............................27
LCD Illumination Relay.......................57
Right Front Door Jamb Switch....................49
Right Rear Door Jamb Switch....................49
Right Speaker...............................48
Seat Belt Switch.............................43
Seat Belt Indicator Lamp.....................39, 40
Sensors
Camshaft Position Sensor.....................12
Crankshaft Position Sensor.....................12
Engine Coolant Temperature Sensor...............11
Fuel Gauge Sensor..........................54
Heated Oxygen Sensor.......................13
Intake Air Temperature Sensor..................11
Map Sensor..............................11
Throttle Position Sensor......................11
Vehicle Speed Sensor........................16
Speakers, Radio...........................47, 48
Splices
Splice A3..............................1,19
Splice A11................................5
Splice A14................................9
Splice A21................................9
Splice A21-1............................8,43
Splice A48.............................2,33
Splice A142..............................14
Splice A142-1.............................14
Splice A142-2.........................5,10,14
Splice C7................................46
Splice C15...............................52
Splice C15-1..............................52
Splice C43............................44, 46
Splice C90...............................45
Splice E2................................25
Splice F12...............................10
Splice F85.............................47, 58
Splice G7.............................12, 16
Splice K4................................11
Splice K4-1...............................11
Splice K6................................11
Splice K7................................12
Splice K22...............................11
Splice K29................................9
Splice L3................................21
Splice L90...............................55
Splice L90-1..............................22
Splice L90-2..............................56
Splice L90-3..............................55
Splice M1................................31
Splice M1-1..............................29
Splice M2................................30
Splice M2-1..............................29
Splice M2-2..............................30
Splice P79...............................51
Splice V32...............................53
Splice Z1-1...............................59Wiring Diagram Name Sheet Number
Splice Z1-2...............................20
Splice Z1-3...............................32
Splice Z1-4...............................28
Splice Z1-5............................59, 60
Splice Z1-6...............................55
Splice Z1-7...............................56
Splice Z1-10..............................22
Splice Z1-13..............................51
Splice Z1-14...............................7
Splice Z1-15..............................59
Splice Z1-16..............................16
Splice Z11...............................10
Splice Z12-1..............................13
Splice 117...............................21
Starter System...............................6
Battery..................................6
Engine Starter Motor.........................6
Engine Starter Relay..........................6
Steering Column Connector 11 Way................67
Stop Lamp Switch............................24
Stop/Turn and Hazard System..................23, 24
Hazard Flasher.............................24
Hazard Switch.............................24
Stop Lamp Switch..........................24
Turn and Hazard Flasher Switch.................24
Turn Signal Flasher..........................23
Switches
A/C Low Pressure Switch.....................45
A/C Mode Selector Switch.....................46
Back-Up Lamp Switch........................16
Blower Switch..........................44, 46
Brake Warning Switch........................42
Engine Coolant Temperature Switch...............15
Engine Oil Pressure Switch....................15
Fog Lamp Switch...........................20
Front Axle Switch...........................16
Hazard Switch.............................24
Headlamp Dimmer Switch.....................19
Headlamp Switch.........................1,19
Heated Rear Window Switch....................60
Heat Mode Select Switch......................44
Horn Switch..............................27
Ignition Key Warning Switch....................43
Ignition Switch.............................8
Left Front Door Jamb Switch...................50
Left Rear Door Jamb Switch...................50
Liftgate Switch............................50
Oil Pressure Switch.........................15
Park Brake Switch..........................42
Park Switch (Wiper).........................34
Power Mirror Switch.........................51
Rear Wiper/Washer Switch.....................35
Reed Switch..............................18
Right Front Door Jamb Switch..................49
Right Rear Door Jamb Switch..................49
Seat Belt Switch...........................43
Stop Lamp Switch..........................24
Transmission Range Switch....................17
8W - 274 WIRING DIAGRAMSJ

CONNECTING ROD BEARING CLEARANCE
Engine connecting rod bearing clearances can be
determined by use of Plastigage, or equivalent. The
following is the recommended procedures for the use
of Plastigage:
(1) Remove oil film from surface to be checked.
Plastigage is soluble in oil.
(2) Place a piece of Plastigage across the entire
width of the bearing cap shell (Fig. 2). Position the
Plastigage approximately 6.35 mm (1/4 inch) off cen-
ter and away from the oil holes. In addition, suspect
areas can be checked by placing the Plastigage in the
suspect area.
(3) The crankshaft must be turned until the con-
necting rod to be checked starts moving toward the
top of the engine. Only then should the rod cap with
Plastigage in place be assembled. Tighten the rod
cap nut to 45 Nzm (33 ft. lbs.) torque.DO NOT ro-
tate the crankshaft or the Plastigage may be
smeared, giving inaccurate results.
(4) Remove the bearing cap and compare the width
of the flattened Plastigage with the scale provided on
the package (Fig. 3). Plastigage generally comes in 2
scales (one scale is in inches and the other is a met-
ric scale). Locate the band closest to the same width.
This band shows the amount of clearance. Differ-
ences in readings between the ends indicate the
amount of taper present. Record all readings taken
(refer to Engine Specifications).
(5) Plastigage is available in a variety of clearance
ranges. The 0.025-0.076 mm (0.001-0.003 inch) range
is usually the most appropriate for checking engine
bearing clearances.
REPAIR DAMAGED OR WORN THREADS
Damaged or worn threads can be repaired. Essen-
tially, this repair consists of:
²Drilling out worn or damaged threads.
²Tapping the hole with a special Heli-Coil Tap, or
equivalent.
²Installing an insert into the tapped hole.
This brings the hole back to its original thread size.
CAUTION: Be sure that the tapped holes maintain
the original center line.Heli-Coil tools and inserts are readily available
from automotive parts jobbers.
SERVICE ENGINE ASSEMBLY (SHORT BLOCK)
A service replacement engine assembly (short
block) may be installed whenever the original cylin-
der block is defective or damaged beyond repair. It
consists of the cylinder block, crankshaft, piston and
rod assemblies. If needed, the camshaft must be pro-
cured separately and installed before the engine is
installed in the vehicle.
A short block is identified with the letter ``S'' stamped
on the same machined surface where the build date
code is stamped for complete engine assemblies.
Installation includes the transfer of components
from the defective or damaged original engine. Fol-
low the appropriate procedures for cleaning, inspec-
tion and torque tightening.
HYDROSTATIC LOCK
When an engine is suspected of hydrostatic lock
(regardless of what caused the problem), follow the
steps below.
(1) Perform the Fuel Pressure Release Procedure
(refer to Group 14, Fuel System).
(2) Disconnect the negative cable from the battery.
(3) Inspect air cleaner, induction system and in-
take manifold to ensure system is dry and clear of
foreign material.
(4) Place a shop towel around the spark plugs to
catch any fluid that may possibly be under pressure in
the cylinder head. Remove the plugs from the engine.
CAUTION: DO NOT use the starter motor to rotate
the crankshaft. Severe damage could occur.
(5) With all spark plugs removed, rotate the crank-
shaft using a breaker bar and socket.
(6) Identify the fluid in the cylinders (i.e. coolant,
fuel, oil, etc.).
(7) Make sure all fluid has been removed from the
cylinders.
(8) Repair engine or components as necessary to
prevent this problem from occurring again.
(9) Squirt engine oil into the cylinders to lubricate
the walls. This will prevent damage on restart.
(10) Install new spark plugs. Tighten the spark
plugs to 37 Nzm (27 ft. lbs.) torque.
(11) Drain engine oil. Remove and discard the oil
filter.
(12) Install the drain plug. Tighten the plug to 34
Nzm (25 ft. lbs.) torque.
(13) Install a new oil filter.
(14) Fill engine crankcase with the specified
amount and grade of oil (refer to Group 0, Lubrica-
tion and Maintenance).
(15) Connect the negative cable to the battery.
(16) Start the engine and check for any leaks.
Fig. 3 Clearance Measurement
9 - 4 ENGINESJ