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SECTION CONTENTS
Sub-section Title
i ................ Preliminary Page ............................................
2.1 .............. Jacking And Lifting ...........................................
2.1.1 ............. Jacking And Lifting. Safety Precautions ..........................
2.1.2 ............. Jacking And Lifting. Jacking Points ..............................
2.1.3 ............. Jacking And Lifting. Wheel Free Lift .............................
2.1.4 ............. Jacking And Lifting. Workshop Jacks ............................
2.1.4.1 ........... Jacking And Lifting. Workshop Jacks. Front - One Wheel ...........
2.1.4.2 ........... Jacking And Lifting. Workshop lacks. Front - Both Wheels ..........
2.1.4.3 ........... Jacking And Lifting. Workshop Jacks. Rear - Both Wheels ...........
2.2 .............. Vehicle Recovery ............................................
2.2.1. ............ Vehicle Recovery, General .....................................
2.2.2 .............
2.2.3 ............. Vehicle Recovery, Gear-shift Interlock - Manual Override .........
2.2.4 ............. Vehicle Recovery, Transporting .................................
2.2.5 ............. Vehicle Recovery, Towing Recovery .............................
2.2.6 ............. Vehicle Recovery, Vehicles With Defective Automatic Transmission ..
2.2.7. ............ Vehicle Recovery, Suspended Towing ...........................
2.2.8. ............ Vehicle Recovery, Rear Suspended Tow ..........................
Vehicle Recovery, Gear-shift Interlock ..........................
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August 1994
0 2.1 JACKING AND LIFTING
2.1.1. Safety Precautions
The following safety precautions must be observed when
raising the vehicle to perform service operations:
0 Whenever possible use a ramp or a pit in preference
to a jack, when working beneath a vehicle.
0 Never rely on a jack to support a vehicle; use axle
stands or blocks under the vehicle jacking points to
provide rigid support.
0 When working beneath a vehicle, chock the wheels in
addition to applying the handbrake.
0 Ensure that the vehicle is standing on firm, level
ground before using the jack
0 Check that any lifting equipment used has adequate
capacity for the load being lifted and is in full working
order.
2.1.2 Jacking Points
The jack provided in the vehicle toolkit engages with jacking
points situated below the body side members, in front of the
rear wheels (Fig.
1) and behind the front wheels (Fig. 2).
Fig. 1
Fig. 2
Fig. 3
2.1.3 WheeLFree L i#t
Use of a wheel-free lift is recommended for maintenance operations. Support the vehicle using lifting pads at the four
jacking points (Fig. 3).
issue 1 August 1994 X300 VSM 1
gg Jacking, Lifting & Vehicle Recovery
.-
- 2.1.4.1
Front - One Wheel
Position the jack under the lower spring support pan (Fig. I), using a wooden block placed between the jack head and the
spring support pan. Place an axle stand
in position at the ad- jacent jacking point when the wheel has been raised.
2.1.4.2 Front - Both Wheels
Position the jack centrally under the front crossmember (Fig. 2), using a wooden block placed between the jack head and
the crossmember. Place axle stands under both front jack- ing points when the vehicle has been raised.
2.1.4.3 Rear - Both Wheels
Place the jackcentrally underthe rear crossmember (Fig. 3), using a wooden block placed between the jack head and the
crossmember. Place axle stands under both rear jacking
points when the vehicle has been raised.
I 2.1.4 WorkshoD lacks
Fig. 1
Fig. 2
Fig. 3
Issue 1 August 1994 2 X300 VSM
used.
WARNING: FUME EXTRACTION EQUIPMENT MUST BE IN OPERATION WHEN SOLVENTS ARE USED E.G.
TRICHLOROETHANE, WHITE SPIRIT, SBPB, METHYLENE CHLORIDE, PERCHLORETHYLENE.
DO NOT SMOKE IN THE VICINITY OF VOLATILE DEGREASING AGENTS.
Adhere strictly to handling and safety instructions given on containers and labels. Keep oils and solvents away from
naked flames and other sources of ignition. Do not apply heat in an attempt to free seized nuts or fittings; as well as
causing damage to protective coatings, there is
a risk of damage from stray heat to electronic equipment and brake
lines. Do not leave tools, equipment, spilt oil etc. around or on work
area. Wear protective overalls and use barrier
cream when necessary.
0 A3.1.1 Used Engine Oils
Prolonged and repeated contact with mineral oil will result in the removal of natural oils from the skin, leading to dry- ness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants which may cause
skin cancer. Washing facilities and adequate means of skin protection should be provided.
A3.1.2 Health Protection Precautions
0 Avoid prolonged and repeated contact with oil; particularly used engine oils.
o Wear protective clothing, including impervious gloves where practicable
0 Do not put oily rags in pockets.
0 Avoid contaminating clothes, particularly underwear, with oil.
0 Overalls must be cleaned regularly. Discard unwashable clothing and footwear which is oil impregnated.
o First Aid treatment should be obtained immediately for open cuts or wounds.
0 Use barrier creams, applying before each work period, to enable easier removal of dirty oil / grease from the
skin.
0 Wash with soap and water to ensure that all oil is removed (skin cleaner and a nail brush will help). The use of
preparations containing lanolin will help to replace the natural skin oils which have been removed.
o Do not use petrol, kerosene, gas oil, thinners or solvents for washing skin.
0 If skin disorders develop, obtain medical advice immediately.
0 Where practicable, degrease components prior to handling.
0 Where there is a risk of fluids coming into contact with the eyes, eye protection should be worn, for example,
goggles or a face shield. An eye wash facility should be provided.
A3.1.3 Environmental Protection Precautions
A3.1 SAFETY PRECAUTIONS
Whenever possible, use a ramp or pit whilst working beneath a car, in preference to jacking. Position chocks at the
wheels as well as applying the handbrake. Never rely on a jack alone to support a car. Use axle stands, or blocks care- fully placed at the jacking points, to provide a rigid location. Checkthat any lifting equipment used has adequate capac- ity and is fully serviceable. Ensure that a suitable form of fire extinguisher is conveniently located.
When using
electrical tools and equipment, inspect the power lead for damage and check that it is properly earthed. Disconnect
the earth (grounded) terminal of the car battery. Do not disconnect any pipes of the air conditioning refrigeration sys-
tem unless you are trained and instructed to do so. A refrigerant is used which can cause blindness if allowed to come
into contact with the eyes. Ensure that adequate ventilation is provided when volatile degreasing agents are being
It is illegal to pour used oil on to the ground, down sewers or drains, or into water courses. The burning of used engine
oil in small space heaters or boilers is not recommended unless emission control equipment is fitted. Dispose of used
oil through authorized waste disposal contractors, to licensed waste disposal sites or to the waste oil reclamation trade.
If in doubt, contact the Local Authority for advice on disposal facilities.
X300 VSM 1 Issue 1 August 1994