Body Components & Trim ~
issue 1 August 1994 X300 VSM 21
13.3.17 Fascia Board, Renew
SRO 76.46.01
. Remove
the battery cover and disconnect the battery.
Remove the drivers side and passenger side underscuttle
pads, see sub
-sections 13.3.19 and 13.3.20.
. Remove the drivers airbag module, see section 15.5.
Remove the steering wheel, section 10.
Remove the drivers side and passenger side fascia closing
. Remove the fascia center veneer panel, see subsection
Remove the fascia board for access, see subsection
. Disconnect the air conditioning differential potentiometer
Remove the differential potentiometer assembly.
. Displace and reposition the through panel connectors
from the fascia assembly.
. Displace the fascia vent motor / gearbox assemblies har- ness multi-plug from the mounting bracket.
. Disconnect and reposition the fascia harness to console
harness
multi-plug from the mounting bracket.
. Disconnect the BPU harness multi-plugs.
Remove the tiestraps securing the harness to the fascia.
. Reposition the fascia on a bench.
= Displace and reposition the solar sensor assembly from
Disconnect the solar sensor harness multi-plug.
Remove the solar sensor assembly.
= Undo and remove the defrost vents securing screws.
Displace and reposition the defrost vent assemblies.
. Disconnect the tweeter speaker harness multi-plugs.
. Remove the defrost vent assemblies.
. Displace the fascia harness grommet from the fascia.
. Route the harness through the aperture.
Remove the fascia harness assembly.
. Undo and remove passenger airbag deployment door to
fascia securing bolts ( one bolt is removed with the fascia).
. Displace and remove the deployment door assembly.
. Undo and remove the passenger airbag module to fascia
. Displace and remove the airbag module assembly.
. Undo and remove the airbag module I BPU mounting
bracket assembly to fascia securing nuts 1 bolts.
= Displace and remove the mounting bracket assembly.
. Retrieve the spacing washers.
. Displace and remove the side vent outlets from the fascia.
. Displace and remove the side vent ducts securing clips.
. Displace and remove the side vent ducts.
. Undo and remove the center vent flap assembly to fascia
. Displace and remove the center vent flap assembly.
Undo and remove fascia location bracket securing nuts.
Displace and remove the location bracket.
panels, see
sub
-sections 13.3.22 and 13.3.21.
13.3.23. 13.3.17.
harness multi
-plug.
the fascia.
securing bolts.
securing nuts.
Body Components & Trim -
. Undo and remove the defrost vents clip location bracket
9 Displace and remove the clip location brackets.
Remove the defrost vent spire clips from the fascia.
Place the fascia aside.
. Place a new fascia on the bench.
. Fit and fully seat the defrost vent spire clips.
. Fit and align the defrost vent clip location brackets.
Fit and tighten the location brackets securing screws.
. Fit and align the fascia location brackets to the fascia.
. Fit and align the location bracket securing nuts.
. Fit and align the center vent flap assembly.
. Fit and tighten the flap assembly securing nuts.
. Fit and align the side vent ducts to the fascia assembly.
. Fit and fully seat the side vent ducts securing clips.
Fit and fully seat the side vent outlets to the fascia.
Fit and align the airbag module/BPU mounting bracket as-
. Fit and tighten the airbag module/ BPU mounting bracket
. Fit and align the airbag module to the fascia.
. Fit and tighten the airbag module securing bolts.
. Fit and align the airbag deployment door assembly to the
. Fit but do not fully tighten the door securing bolts.
. Align the door assembly to the fascia.
. Finally tighten the door securing bolts.
. Position the harness. Route the harness speaker / solar
sensor multi-plugs through the aperture in the fascia.
. Fully seat the harness grommet to the fascia aperture.
. Route the tweeter speaker harnesses along the defrost
vent aperture.
. Place the defrost vent assemblies to the fascia.
. Connect the speaker harness multi-plugs to the speakers.
Reposition and fit the vent assemblies to the fascia.
. Fit and tighten the vent securing screws.
Place the solar sensor assembly to the fascia.
. Reconnect the solar sensor harness multi-plug.
. Fully seat the solar sensor assembly to the fascia.
. Reposition the fascia assembly on the bench.
. Secure the harness to the fascia assembly using tiestraps.
. Reconnect the BPU harness multi-plugs.
. Reposition and fit the fascia harness to console harness
. Reconnect the fascia vent motor/gearboxassemblies har-
securing screws.
sembly and align the spacers.
securing nuts
/ bolts.
fascia.
multi
-plug to the mounting bracket.
ness
multi-plug.
X300 VSM Issue 1 August 1994 22
~~ Body Components & Trim
e 13.3.18 Fascia 6oard - Remove
For Access And Refit
SRO 76.46.01/90
. Remove the battery cover. Disconnect the battery.
Remove the drivers side and passenger side underscuttle
. Remove the drivers airbag module, see section 15.5.
. Remove the steering wheel, section 10.
9 Remove the drivers side fascia closing panel, see sub-sec-
. Remove the passenger side fascia closing panel, see sub-
. Remove the fascia center veneer panel, see subsection
. Undo and remove the fascia tie bar securing nuts.
. Displace the tie bars.
. Undo and remove the instrument housing /fascia switch-
. Reposition the multi-plug mounting bracket.
. Disconnect the steering column control module multi-
. Disconnect the fascia switchpack harness multi-plugs.
. Displace and reposition the instrument pack for access.
. Disconnect the instrument pack harness multi-plugs.
. Remove the instrument pack / fascia switchpack assem-
. Disconnect the right hand fascia harness to cabin harness
. Disconnect the column switchgear and column motors
Disconnect the ignition switch harness multi-plug.
. Disconnect the exciter coil harness multi-plug.
. Disconnect the speaker tweeter harness multi-plug.
. Disconnect the speed control control module harness
. Undo and remove the fascia to center console securing
. Displace and remove the passenger side outlet duct.
. Disconnect the fascia harness to console harness multi-
9 Disconnect the let3 hand fascia harness to cabin harness
. Undo and remove the fascia ground eyelets to bodysecur-
. Displace and reposition the ground eyeletsfrom the stud.
. Displace and reposition the airbag control module from
Undo and remove the fascia assembly lower securing nut.
. Undo and remove the fascia outer body bracket to fascia
Carefully displace the fascia rearwards.
pads, see
sub
-sections 13.3.19 and 13.3.20.
tion 13.3.22.
section 13.3.21.
13.2.23.
pack securing screws.
0 plugs.
bly.
multi
-plug.
harness multi
-plug.
multi
-plug.
screws.
0 plugs.
multi
-plug.
ing nut.
the mounting bracket.
securing bolts.
m
0
X300 VSM Issue 1 August 1994 24
Body Components & Trim -
. From behind the fascia passenger side, disconnect the
passenger airbag harness multi-plug.
. With assistance, remove the fascia from the vehicle and
place on a suitably protected bench.
Place the fascia
in position in the vehicle with the center
location peg correctly engaged.
Reconnect the passenger airbag module harness multi-
Plug.
. Carefully fit and align the fascia to the mounting position.
. Fit and tighten the fascia to outer body brackets securing
bolts.
Fit and tighten the fascia assembly lower securing nut.
Reposition and
fit the airbag control module to the mount-
ing bracket.
Reposition and fit the fascia harness ground eyelets to the
ground stud.
Fit and tighten the ground eyelet securing
nut.
harness multi-plug. . Reconnect the left hand fascia harness to cabin housing
. Reconnect the fascia harness to console harness multi- plugs.
Fit and align the passenger side outlet duct.
. Fit and tighten the fascia to console securing screws.
. Reconnect the speed control harness multi-plug.
. Reconnect the speaker tweeter harness multi-plug.
. Reconnect the exciter coil harness multi-plug.
Reconnect the column switchgear and column motor har-
. Reconnect the right hand fascia harness to cabin harness
. Place the instrument pack / fascia switchpack in position.
. Reconnect the instrument pack harness multi-plugs.
. Reposition and fitthe instrument packassemblytothefas-
cia.
Reconnect the fascia switchpack harness multi-plugs.
Reconnect the steering column harness multi
-plugs.
. Reposition and fit the switchpack harness multi-plug mounting bracket.
ness
multi
-plugs.
multi-plug.
. Fit and tighten the instrument pack/ switchpack securing
bolts.
- Fit and align the fascia tie bars.
. Fit and tighten the tie bar securing nuts.
9 Refit the center veneer panel.
Refit the fascia closing panels.
. Refit the steering wheel.
. Refit the drivers airbag module.
. Refit the underscuttle pads.
. Reconnect the battery and refit the battery covers.
Issue 1 August 1994 X300 VSM 25
Body Components & Trim -
13.3.39 Roof lining (Headlining), Description
The roof lining is a one piece construction of 6mm thick polyurethane foam, covered with brush finish, suede effect,
knitted polyester.
13.3.40 Roof lining; Renew
. Position front seats fully rearwards and recline the passen-
. Disconnect vehicle battery ground lead.
. Remove:
ger
seat squab.
0 Sliding roof flange (where fitted).
0 Front passenger door.
0 Rear console (where fitted).
0 Center console.
0 Sunblind and bezel.
0 Combined grab handle and coat hook.
0 Rear quarter upper trim pad LH & RH.
0 Cantrail crash roll.
0 Illuminated sun visor.
0 Roof console.
9 Release multi-plug connectors from clips at roof console
Remove roof console retaining clip from headlining.
. Remove security sensors (where fitted) and disconnect
. Release roof lining to body tags and lower roof lining.
. Remove the roof lining:
Position the roof lining with the rear corner through the
passenger side rear door and the opposite cornerthrough
the driver side rear door.
. Position the roof lining across the car with the roof console
cut-out straddling 'B'-'C' post.
. Tip the roof lining forward against bottom of fascia with
rear edge of roof lining diagonally across door aperture.
. Carefully feed the roof lining out of the passenger side
front door, easing the edge cut-outs over the door aper- ture and any other obstruction.
aperture.
multi
-plugs.
. To
refit, carry out reversal of the above procedure.
X300 VSM 37 Issue 1 August 1994
(amps)
F1 Light Blue 15
F3 Light Blue 15
F4 Light Blue 15
F5 Tan 5
F6 F7 Light Green 30
- -
F8 Red 10
F9 Clear 25
FIO Tan 5
F11 Yellow 20 0
Light Green
Light Blue
F18 Light Blue
0'
I
Circuit
Central door locking
Deadlocking (where fitted)
Transmission interlock relay
Key
-switch solenoid relay
Center console switch pack
Interior lighting switch
Seat motors
- left-hand side
Seat motors
- left-hand side
Automatic transmission control module
(TCM)
Not used
Anti
-lock braking system / traction control control module (ABS /
TC CM)
Interior lamps
Luggage compartment lamps
Seat heaters (where fitted)
Data link connector
Fuel pump relay coil
Air conditioning blower motor
- right-hand
Air conditioning
Seat control modules
(SCMs)
Mirror heaters relay
Power assisted steering
Not used
Mirrors, Heated rear window, Cigar lighter
Rear lighting control module
High mounted stop lamp (where fitted)
Window lift (front and rear)
-left-hand side
Windshield wiper system Front screen heaters
Front lighting control module
- left-hand
Water pump relay
Headlamp levelling (where fitted)
Clock
Airbag
Sunroof (where fitted)
Issue 1 August 1994 AI-95MY 17 X300 VSM
Security System - RESTRICTED ISSUE 84
-
A5.18 REAR DOOR LOCKASS€MBLY - RENEW
SRO 86.25.47
. Remove the veneer trim pad. See Section 13 of the VSM.
. Remove the upper trim pad. See Section 13 of the VSM.
. Remove the lower trim pad. See Section 13 of the VSM.
. Using a suitable plastic knife, cut through the weathershield to door sealant and pull back the weathershield for ac-
. Cut and remove the securing tie-wrap from the door lock assembly harness multi-plug.
Displace and reposition the door lock assembly multi-plug from the mounting bracket and disconnect.
Disconnect the door handle link rod.
. Disconnect and remove the door sill button link rod.
= Undo and remove the door lock assembly securing bolts.
. Undo and remove the lower securing bolt from the glass frame.
Displace and reposition the door lock assembly into the bottom of the door.
Displace and remove the edge clip from the door handle release cable.
. Displace and reposition the door handle release cable.
9 Displace and remove the door lock assembly.
cess
to the door lock assembly.
A5.19 TRUNKLIDLOCKACTUATOR- RENEW
SRO 86.25.49
. Open the trunk lid.
. Remove the luggage compartment lamp assembly. See Section 15 of the VSM.
Displace and remove the trunk lid liner fasteners and reposition for access.
. Undo and remove actuator mounting bracket securing bolts.
Disconnect the actuator to lock mechanism link rod.
. Remove the actuator and motor.
Undo and remove the actuator to mounting bracket securing screws.
Fitting
a new actuator is the reverse of the removal procedure.
Disconnect
the actuator harness
multi-plug.
15.20 CLOCKMODULE- RENEW
SRO 86.80.13
. Remove centre console ashtray and veneer panel., refer to VSM, section 13.
. Release and remove gear selector illumination module securing screws.
. Re-position illumination module as necessary for removal of radio console.
= Release radio console securing screws, partially withdraw radio console from center console so that console harness
and radio aerial connectors can be removed.
. Release radio ground lead from securing nut.
. Remove dedicated radio harness connector from multi-plug.
. Fully withdraw radio console and remove radio unit.
Release securing screws and remove clock module.
15.21 READER EXCITER COIL AND MODULE - RENW
. Access to the reader exciter coil is gained by removing top and bottom ignition cowls, refer to VSM, Section 13 for
The exciter coil is mounted around the ignition switch and can be removed by releasing spring tension coil clips.
. The module is mounted on the steering column assembly, secured by two bolts.
. To remove the module disconnect the harness multi-plug and remove the securing bolts.
remove
/ refit instructions.
X300 VSM Issue 1 August 1994 44