1994 JAGUAR XJ6 wheel

(a) Brakes
Pin Point Tests
Wheel Sensor
The wheel sensors are connected across ABS / TC CM pins 5 - 12 inclusive, one sensor per pair of pins (see 'Control
Module Connections', page 3).
. Testing between pins of the 28 way multi-plug connector, checkthat the resistance of each sensor coil is 1.1kQ (toler- ance of * 50%).
Hydraulic Pump Motor
rn Disconnect the pump motor bi-pin connector.
rn Check the resistance value of the motor winding is approximately 0.m.
Throttle position sensor
With the vehicle ignition ON, test the throttle position sensor harness between ABSITC CM pins 25 and 27. Avoltage
of 5V (k 0.5V) should be recorded.
Repeat the test between ABS
/ TC CM pins 26 and 27 with the accelerator pedal pressed down approximately half
of full travel. Avoltage of approximately half the first value should be recorded. Variation in accelerator pedal posi- tion should cause a varying voltage value to be recorded.
Throttle Flap Actuator Motor
. Test the throttle flap actuator motor between ABS /TC CM multi-plug connector pins 16 and 17. A resistance value
of 1.651 should be recorded.
Brake Switch
. Measure the voltage at the brake switch between ABS /TC CM pin 20 and ground. With pedal UP, ie not operated,
a reading equivalent to battery voltage should be achieved. Operate brake pedal fully ensuring coinciding ground,
ie
0 volts, through switch.
Traction Switch
Check continuity of traction OFF / ON switch between ABS /TC CM pin 18 and ground. Operate switch ensuring CO- inciding short circuit.
Issue 1 August 1994 8 X300 EDM

Brakes
Code Fault
5246h Outlet valve, rear right
5254h Inlet valve, rear right
5242h Outlet valve, rear left
5250h Inlet valve, rear left
5120h Outlet valve, front right
5214h Inlet valve, front right
5194h Outlet valve, front left
5198h Inlet valve, front left
5404h Isolating valve
5168h Sensor, rear right
5178h Sensor, rear left
Stored Fault codes
The following information detailsfault codes which may be stored, automatically within the ABS/TC CM and accessed
as an aid to fault diagnosis using Jaguar Diagnostic Equipment.
Comment
r5148h 1 Sensor front right I
5158h Sensor, front left
5165h Sensor, rear right
5175h
5145h
Sensor, rear left
Sensor, front right Sensor
failure recognised by 'monitoring of
wheel speed continuity'
Fi&h- I Sensor, front left I
5260h
5261h
5259h
5258h
Sensor, rear right
Sensor, rear left
Sensor, front right comparison'
Sensor, front left Sensor
failure recognised
by 'wheel speed
1--- r- I
5236h
5234h
5233h
5235h I Sensor, rear right
Sensor, rear left
Sensor, front right
Sensor, front left Sensor
failure recognised by 'long term
detection of missing sensor signal'
Issue 1 August 1994 X300 EDM 9

Climate Control Systems
Minimum differential (Red)
Maximum differential (Blue)
14.7.8 Fault Code 23
Refrigerant Pressure Switch
(A / C vehicles only)
Test the refrigerant pressure switch and harness continuity between pin 17 (22-way connector) and pin 13 (22-way
connector) A / C CM.
If there are no continuity problems, renew the A / CCM.
If there is no continuity, test the continuity of the switch between black 2-way connector pin 2 and ground (pin 1). Switch should be closed circuit at a pressure of between 2 and 30 bar. If the switch is open circuit, suspect faulty switch
or incorrect gas charge.
If the switch is operating correctly. Inspect the switch harness for open circuit or short circuit to ground. Rectify as
necessary.
Nnfe: In ambient temperatures below O"C, the system may log fault code 23 because low ambient can cause a tem- porary low gas pressure. In ambient temperatures above 35"C, the system may log fault code 23 as temporary
high pressure can exist within the system. *
=8WZkIO%
=2 WZf 10%
1 4.7.9 Fault Code 24
Differential Potentiometer
Test the 5 volt supply to differential potentiometer between pin 1 and pin 2 (ground) at the potentiometer connector.
If there is no 5V supply, inspect the harness for open circuit or short circuit to ground.
If no harness faults are apparent,
renew the A / CCM.
1ynf9: The A / CCM provides a common 5V output and ground to all servos, ie all servo potentiometers are fed by a 5V rail. If all servos are inoperable check the A/ CCM outputs and harness, renew the A/ CCM.
Check resistance between pins 1 and
2, value should be IOWZ +10% at 20°C.
If the resistance measured falls outside the said limits, renew the potentiometer.
Check resistance between pins 1 and 3 at both maximum and minimum differential potentiometer positions; adjusted
via the variable differential control thumb wheel situated between dash centre face level vents.
Position
Closed
Open
Closed
Open
I Differential potentiometer position 1 Resistance 1
Action Value Test point
Recirc. lk2
Fresh 4k8 Pin 2 ground
Recirc. 4k8
Pin
1 +5volts Fresh 1 k2
If the resistance measured falls outside the said limits, renew the potentiometer.
a
0
0
Issue 1 August 1994 18 X300 EDM

E I ect r ica I
15.1 SUPPLEMENTAL RESTRAINT SYSTEM
15.1.1 System Description
The Supplemental Restraint System (SRS) installation comprises:
0 electronic Diagnostic Module (DM)
0 driver and passenger-side air bag modules (including firing mechanisms)
0 two front impact sensors (left and right)
0 one safing sensor
0 dedicated wiring harness
0 two cable reel cassettes (integral part of the steering column harness)
0 Malfunction Indicator Lamp (MIL) and driver information message
The system is designed to provide protection for both driver and front seat passenger by automatically deploying air
bags in the event of a collision during forward travel. The driver
-side air bag is located in the centre of the steering
wheel assembly and the passenger-side air bag in the fascia panel.
In the event of a collision the impact
/ safing sensors operate, completing the electrical firing circuit and causing the
air bags to inflate within 32 milliseconds. At least two of the three sensors (at least one impact, and the safing sensor)
.must be activated to initiate firing. System operation is dependent upon battery voltage supplied directly, and via the
ignition switch, to the DM and the correct installation and operation of all system components, including the wiring
harness. Faults in system components, installation or wiring will be indicated by the MIL Lamp, located on the instru
- ment panel, which will illuminate 'SRS AIR BAG'. Indication is also given by the driver information message'AIR BAG'
displayed on the LCD panel below the speedometer.
15.1.2.1 Diagnostic Module (Fig. I)
The Diagnostic Module (DM), mounted below the passenger-side air bag module, behind the console fascia panel, is
the electronic microprocessor unit which monitors the whole SRS system. The state of the three system sensors, two
air bag modules and the wiring harness is monitored constantly to detect activation criteria and component faults.
15.1.2 COMPONENT DESCRIPTIONS
The unit also confirms correct supply conditions by compar- ing a direct battery voltage input with an input, via the igni- tion switch, of the same voltage value. Detection of system
faults will be relayed by the DM to the instrument panel and
the air bag MIL Lamp illuminated.
The DM contains a reserve power supply unit, enabling the
air bagsto fire even if supply voltage is lost during an impact
situation. The reserve power charge will be retained for ap
- proximately one minute after the positive supply voltage is
disconnected. An auxiliary internal circuit, known as the
'dwell enhancer', provides a temporary ground to compen
- sate for damaged primary crash sensors. If either primary
crash sensor operates for 5 milliseconds the 'dwell en- hancer' circuit will turn on, completing the firing circuit to
ground for 90 milliseconds. The purpose of this is to allow
air bag deployment even if the operated primary crash sen- sor circuit is defective or opens.
15.1.2.2 Wiring Harness
Fig. 1
A dedicated wiring harness, covered with yellow sheathing, independent of any other vehicle system, is used to electri- cally connect all the component items. To allow movement of the steering mechanism, two cable reel cassettes are
incorporated into the driver-side air bag module circuitry, as a means of compensating for steering wheel rotation is
required to prevent harness damage or disconnection. The two cable reel cassettes form an interface between the
steering column and air bag module and, due to their coiled construction, are able to contract or expand as required.
15.1.2.3 Air Bag Modules
The two air bag modules, driver and passenger side, are
each activated when either front impact sensor (Fig. 2) and
the safing sensor operate simultaneously. Both modules
contain a charge of sodium
azide/copper oxide which, when
ignited by an electrical impulse, generate a volume of ni
- trogen gassufficientto inflatetheair bag. Theamountof gas
generated is greater in the passenger-side air bag due to its
larger size. Both modules, including surrounding trim pan- els, are non-serviceable and once activated must be re-
newed as a complete assembly.
Fig. 2
X300 EDM 15.1 - 1 Issue 1 August 1994

rl E I ect r ica I
15.2.8 INSTRUMENT PACK PIN-POINT TESTS
15.2.8.1 Oil Pressure, Battery Condition, Coolant Temperature and Fuel Gauges
Gauge reads zero, full scale, too high or low
1.
2.
3. Oil
pressure and coolant gauges only; check relevant fluid level is within limits, top up if required and re-check
indication. If fluid levels are within limits on checking proceed to step 2.
Check connections to sensor are correct and secure. For battery gauge only check battery voltage is present at the
battery terminal posts.
Check resistance of sensor (if applicable) to ground, correct readings are as detailed in the following table:
Sensor title Resistance value
Oil pressure 3108 - 3308
Temperature
Fuel level 3461
(warm engine)
- 2418 (cold engine)
8061 (full tank) - 9008 (empty tank)
If resistance is out of range renew sensor.
If sensor resistance is proved correct, check the harness wiring continuity between the sensor and instrument pack
pin as detailed in the table below:
4.
I Sensor title I Instrument pack pin !
I Oil pressure I 21 (24-way connector) I Temperature I 19 (24-way connector) I
Fuel level 120 (24-way connector)
For battery condition gauge, checkvoltage between instrument pack 24
-way connector pins 2 and 4 is 13 f 2.5V. Refer to Section 15.5 for battery diagnostics.
If all previous checks prove correct remove and open the instrument pack. Examine flexi-circuit connections to
relevant gauge, ensuring correct and secure fitment.
Check continuity of flexi
-circuit tracks to gauge connections.
Check continuity of gauge driver windings by disconnecting gauge from flexi
-circuit and testing between the
upper central connection pin and each of the other two pins. If open circuit is recorded renew gauge.
5.
6.
7.
Gauge fluctuates
or gives erratic readings
1. Carry out steps 1 -4 above.
2.
Fit new sensor (where applicable) and re-check gauge.
3. Carry out steps 5
- 7 above
15.2.8.2 Speedometer
Gauge reads zero, full scale, too high or low
1.
2.
3.
4.
5. Refer
to Section 12,
ABS / Traction Control for fault diagnosis of wheel speed sensor.
Check harness wirin and connection from Instrument pack pin 15 (24
-way connector) and ABS /Traction Control
Control Module (AB!! /TC CM).
If all previous checks prove correct remove and open the instrument pack. Examine flexi
-circuit connections to
speedometer, ensuring correct and secure fitment.
Check continuity of flexi
-circuit tracks to speedometer connections.
Check continuity of speedometer driver windings by disconnecting from flexi
-circuit and testing between the
upper central connection pin and each of the other two pins. If open circuit is recorded renew speedometer.

E I ect r ical IT
SPEED CONTROL
System Description
0 15.3 15.3.1
The speed control system provides an automatic cruise facility, allowing a constant speed to be maintained without
accelerator pedal operation. The system comprises the following components:
0 Electronic control unit
0 Vacuum dump valve
0 Control valve
0 Vacuum pump
0 Mechanical throttle linkage and bellows
0 Selection switch
0 Brake and clutch pedal switches
On selection of speed control, via the switches mounted on the driver's side fascia, the vacuum dump valve, pump and
control valve will energize, creating
a partial vacuum in the bellows assembly. The bellows assembly acts upon the
throttle linkage to adjust throttle position, maintaining vehicle speed at the value when control is selected.
Speed control is determined by the Speed Control Control Module
(SC CM) which monitors a speed signal delivered
from the instrument pack (initially from the ABS rear LH wheel speed sensor) to determine vehicle speed.
Speedcontrol isdisabled, returning control tothedriver,
byoperationofthevacuumdumpvalve,ifanyofthefollowing situations occur: 0
0 Braking
0 Clutch operation (3.2 / 4.0 litre manual transmission vehicles only)
o Drive de-select ie P, N or R (automatic transmissions only, both electronic and hydraulic)
0 Traction control system (where fitted) in operation
0 Rapid speed reduction without braking input, ie double brake switch failure
0 Actual speed drop to 3/4 of cruise setting (eg when towing excessive loads under adverse conditions)
0 Vehicle speeds below w 25 mph
0 Ignition OFF
0 De-selection at switch controls
15.3.2 COMPONENT DESCRlPTlO NS
15.3.2.1 Electronic Control Module
The Speed Control Control Module (SC CM), located behind the fascia, adjacent to the steering column, provides sys- tem control and an interface to external input signals from the instrument pack, gear selector module, traction control
system, control switches, and foot pedal switches. The set speed value is retained in SC CM memory and continuously
compared to actual vehicle speed. Adjustments are made, as necessary, to maintain set speed by control of the vac- uum pump and control valve. Connections to the SC CM are listed in the table on page 3.
X300 EDM 15.3 - 1 Issue 1 August 1994