Page 942 of 1413

Ouarter Glass
Replacement
a W€ar glov€s to romove and installthe quartol glass.a Use seat covers to avoid damaging any surfaces.
NOTE: Replace the quarter glass with new one whenremoving it.
1. To remove the quarter glass, first remove the quarter
trim (see page 20 93).
2. Apply protective tape to the edge of the quarter pil-
lar trim panel and body as shown.
Using an awl. make a hole through the adhesive frominside the car. Push the piano wire throught the hole,and wrap each end around a piece of wood.
OUARTER PILI.ARTRIM PANEL
AOHESIVEPROTECTIVE TAPE
PIAI{O wlREPROTECTIVETAPE
PROTECTIVETAPE
ADHESIVETAPE
ADHESIVEADHESIVE
OUARTER PILLARTRIM PANELPROTECTIVETAPE
OUARTER GLASS
OUARTER GLASS
CLIP
3. Pull the piano wire back and forth in a sawing mo-tion, and carefully cut through the adhesive aroundthe entire quarter glass.
CAUTION: Hold th€ tiano wire as closo to the qurt-er glass as possible to prevent damage to th6 bodyand quarter pillar trim panol.
NOTE: When each corner cut is difficult. use a knifeto cut through the adhesive from inside the car.
4. Carefully remove the quarter glass.
20-73
Page 943 of 1413

Ouarter Glass
Replacement (cont'd)
Scrape the old adhesive smooth with a knife. to a
thickness of about 2 mm (O.08 in) on the bonding
surface around the entire quaner glass opening
flange.
NOTE:
a Do not scrape down to the painted surface of the
body: damaged paint will interfere with proper
bonding.
a Mask oft surrounding surfaces before applying
orimer.
Clean the body bonding surface with a sponge damp-
ened in alcohol.
NOTE: Atter cleaning, keep oil, grease and water
from getting on the surtace.
Clean the new quarter glass surface with alcohol
where adhesive is to be aDDlied.
NOTE: Make sure the bonding surface is kept tree
of water, oil and grease.
CAUTION: Avoid setting th€ quartsr glass on its
edgas; small chips may later d€velop into cracks.
b-
CLIP
Clean the shadowed area allthe way around.CLIP
srDE sPAcER I
nrolonc i
\/ i
IfR-.s I-l i
_c$$l
8. Apply the double-faced adhesive tapes to the mold-
ing, as shown,
NOTE:
o Be careJul not to touch the quarter glass where
adhesive will be applied.
a Do not peel the separator off the double-taced
adhesive taPes.
3 mm (0.12 inl
ADHESIVETAPE 8
MOLDING
195 mm 150 mm(?.68 in) 15.9 inl
MOLDING
4.5 mm 1O.18 inl
ADHESIVE
MOLDING
--
Page 944 of 1413

9. With a sponge. apply a light coat of glass primer tothe inside face ot the quarter glass, as shown, thenlightly wipe it ott with gauze or cheesecloth.
NOTE:
a Do not apply body primer to the quaner glass, anddo not get body and glass primer sponges mixedup.
a Never touch the primed surlaces with your hands.lf you do, the adhesive may not bond to the quan-
er glass properly, causing a leak after the quarterglass is installed.
a Keep water, dust. and abrasive materials awavfrom the primed surface.
V/// , AooV glass primer h6re-
10 mm lO.4 inl
10 mm lO,4 inl
1O. Install the quarter trim.
1 1. With a sponge. apply a light coat of body primer tothe original adhesive remaining around the quarte.glass opening flange.
Let the body primer dry lor at least 1O minutes.
NOTE:
a Do not apply glass primer to the body, and becareful no1 to mix up glass and body prime.
sponges.
a Never touch the primed surfaces with your hands.
'////7, , aepty body p.imer here.
lO.2 inl5mm
ffi
16 mm{0.63 in}
'16 mm(0.63 inl
6mm10.24 in)
OUARTERTRIM
(cont'd )
OUARTER
5 mrr| 10.2 inl
20-75
Page 945 of 1413

Ouarter Glass
SIOE SPACER
ADHESIVETAPE A
Replacement (cont'd)
1 2. Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
a Clean the plate with a sponge and alcohol before
mixing.
a Follow the instructions that came with the
adhesive.
13. Before tilling a cartridge, cut the end of the nozzle,
as shown.
Cut nozzle end,as shown.10 mm 10.39 in)
7 mm {0.27 inl
14. Pack adhesive into the cartridge without air pock-
ets to ensure continuous delivery. Put the cartrige
in a caulking gun, and run a bead of adhesive around
the edge of the quarter glass as shown.
NOTE:
a After applying the adhesive, peel the separator
off the double-faced adhesive tapes.
a Apply the adhesive within 30 minutes after ap-
plying the glass Primer.
t1;T,,1 :ADt' Es' vE
I mm 10.3 in)
8 mm lO.3 in)
IJ,
L_-_2mm {0.08-1r
*-{6
AOHESIVE TAPES 8
20-76
'12 mm (0.47 inl2 mm lO.O8 in)
--
t5.Install the fasteners to the body as shown.
Use suction cups to hold the quarter glass over the
opening, align it with the clip setting points, and set
it down on the adhesive. Lightly puch on the quart-
er glass until its edges are tully seated on the adhe-
sive all the way around.
NOTE: Do not open or close the doors until the
adhesive is dry.
to.
17. Scrape or wipe the excess adhesive off with a put-
ty knile or towel,
NOTE: Use a soft shop towel dampened with alco-
hol to remove adhesive from a painted surface or the
quarler glass.
18. Let the adhesive dry for at least one hour, then spray
water over the quarter glass and check for leaks'
Mark leaking areas and let the quarter glass dry, then
seal with sealant.
NOTE: Let the car stand for at least tour hours at-
ter quarter glass installation. lf the car has to be used
within the f irst four hours, it must be driven slowly.
'19. Reinstall all remaning removed parts.
Page 969 of 1413

Headliner
9, Lower the headliner as shown.
NOTE: Take care not to bend and scratch the
headliner.
Replacement {cont'd)
LEFT OUARTER PILLAR
TRIM PANEL
11.
RIGHT OURTER PILLARTRIM PANEL
1O. Bemove the headliner through the hatch opening'
Installation is the reverse of the removal procedure.
NOTE:
a When inserting the headliner through the hatch
opening, be careful not to fold or bend it. Also,
be careful not to scratch the bodY.
a Check that both sides of the headliner are secure-
ly attached to the trim and Panels.
a When installing the roof trim, install the Joint
toward the rear.
20-100
HEADLINER
HEADLINER
Sodan
'1.Remove:
a Center Dillar lower trim (see page 20-94)
a Front and rear door trim lsee page 20-94)
a Front pillar trim (see page 2O-9 .
a Center pillar trim (see page 20-94)
a Rear pillar trim panel (see page 20 95)
a Rearview mirror (see Page 20-521
Remove the sunvisor and holder from each side
: Screw locationS, 6
2.
^l
s,1
LOCK WASHER
loutsidel
HOLDER
/
$-.unu,"o"
/' BRACKET
NOTE:
a lf necessary, remove the sunvisor bracket as
shown.
a When installing the sunvisor bracket, apply grease
and make sure it's installed properly.
,@
suNvrsoR
Page 971 of 1413
Headliner
Replacement {cont'd)
5. Remove the .ool trim (moonroof modell.
6. Detach the clips by sliding the headliner forward.
A : Clip locations, 3
HEADLINER
Remove the headliner through the passenger's door
opening.
lnstallation is the reverse ot the removal procedure
NOTE:
a When inserting the headliner through the door
opening. be careful not to fold or bend it. Also,
be careful not to scratch the body
a Check that both sides ot the headliner are secure-
ly attached to the trim and Panels.
a When installing the roof trim, install the joint
toward the rear.
)
HEADLINER
20-102
Page 972 of 1413
Seats
Front Seat Removal
NOTE: Take care not to scratch the seat covers andbodY.
1 . Slide the lront seat backward, then remove th6 bohs,
Slide the front seat forward, then romove the seattrack end covers.
CAUTlOltl: When prying wlth E flat tip scr.wddvor,w.ap lt whh protactive tapo to prevont damago,
> i Eolt locltlon.. 2
3. Remove the bolts.
V:Boh locatlong
A V : Bolt, 1
I'
> : 8olt,
@8 x '1.25 mm Iii i.:iiil..i'xst.^. I16:t'ftt
- /)
4.
NOTE: When insralling, use--iliquid thread lock.
Lift the front seat, then disconnect the connector(driver's).
Carefully remove the front seat through the dooropening.
Installation is the reverse of the removal procedure.
CONNECTOR
20-103
Page 973 of 1413
Seats
NOTE: Take care not to scratch the seat covers and
body.
1. Remove the front seat through the door opening (see
page 20-1O3).
2. Remove the screws and recline knob, then remove
the recline cover.
RECLINE COVER SCREW
Remove the screws, then remove the center cover.
SEAT BELTBUCKLE{see page 2O'1 '1 7)
CENTER COVER
scREws
Remove the hook and fastener, then lold the seat-
back cover back.
20-104
Front Seat RePlacement
5, Fold the seat-back cover and pad, then remove the
bolts.
> : Bolt location., 2
lnnrnt Iv)* |lO x 1.25 mm i47 N'm 14.8 kgl ln, I"?"!."t _J
SEAT.gACKCOVER
PAO
6. Remove the Pivot nut.PIVOT WASHER
PLAINWASHER
PIVOT NUT8 r 1.25 mm22Nm12.2kgl'm,16 lbf.ftl
7.Remove the seat-back.
NOTE: Take care not tobend the hinge bracket.
+ sEAr-BAcK