1994 GMC SIERRA clutch

Explanation Of Scheduled Mainienance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed in this section. Make sure
whoever services your vehicle uses these. All parts should be replaced and
all necessary repairs done before you or anyone else drives the vehicle.
1. ENGINE OIL AND OIL FILTER CHANGE“‘ - ALWAYS USE
SJ3 ENERGY CONSERVING I1 (GASOLINE ENGINE) OR CF-4/SH
(DIESEL ENGINE) QUALITY OILS
OF THE PROPER VISCOSITY.
To determine the preferred viscosity oil for your vehicle’s engine (e.g.
SAE 5W-30 or 10W-30), see “Engine Oil”
in the Index.
2. CHASSIS LUBRICATION - Lubricate the front suspension, king
pin bushings, steering linkage, transmission, and transfer case shift
linkage, parking brake cable guides, rear driveline center splines and
front axle propshaft splines, brake pedal springs, and clutch pedal
springs at the intervals specified.
If you have a 3500
HD, lubricate the king pins and king pin bushings,
every
1,500 miles (2500 km) for Maintenance Schedule I, or every
3,000 (5000 km) for Maintenance Schedule 11.
Ball joints and king pin bushings should not be lubricated unless their
temperature
is 10” F (-12”C), or higher. When the weather is cold, let
them warm up before lubrication or
they could be damaged.
Also, be sure
to check all the vehicle fluid levels at this time.
3.
CLUTCH FORK BALL STUD LUBRICATION (5-SPEED
MANUAL TRANSMISSION WITH DEEP LOW
) - Lubricate the
clutch fork ball stud through the fitting
on the clutch housing.
Lubricant must be added “sparingly” to
the fitting, as only .0066 lb.
(.003 kg) is required to lubricate the ball stud surface. Do not add
lubricant more often than the intervals
in the Maintenance Charts. Too
much lubricant will damage the clutch assembly.
4. COOLING SYSTEM SERVICE”’? - Drain, flush and refill system
with new coolant. See “Engine Coolant” in the Index for
the proper
coolant and mixture to use
in your vehicle.
Also inspect the hoses and replace them
if they are cracked, swollen, or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test.
the radiator and cap.
* An Emission Control Service
?A fluid
loss in these systems may indicate a problem. Have them
inspected and repaired at once.
7-18
ProCarManuals.com

Owner Checks and Services
Listed below are owner checks and services which should be made at the
time period specified to help ensure proper safety, emission performance,
and dependability
of your vehicle.
Be sure any necessary repairs are completed at once. Whenever any fluids
or lubricants are added to your vehicle, make sure they are
the proper ones,
as shown
in this Section.
At Least Once a Month
Tire inflation pressure check - Check the tires for proper inflation. If
they are low, inflate them to the level specified on the Certification/Tire
label. See “Loading Your Vehicle” or “Inflation-Tire Pressure”
in the Index.
At Least Once a Year
Key lock cylinder lubrication - Lubricate key lock cylinders with engine
oil. See
the “Recommended Fluid and Lubricants” chart in this section.
Transmission neutral or clutch start switch operation -
1. Before you start, be sure you have enough room around the vehicle.
2. Firmly apply both the manual parking brake and the regular brake. See
“Brakes” and “Parking Brake”
in the Index. Do not use the accelerator
pedal.
3. Be ready to turn off the engine immediately if it starts.
4. On automatic transmission vehicles, try to start the engine in each gear.
The starter should work only
in “P’ (Park) or “N” (Neutral).
On manual transmission vehicles, put the shift lever
in “N” (Neutral), push
the clutch down halfway, and try to start the engine. The starter should work
only when the clutch
is pushed down all the way to the floor.
Steering column lock operation - While parked, try to turn the key to
LOCK in each gear shift position.
With an automatic transmission, the key should
turn to LOCK only when
the gear shift
is in “P” (Park).
7-23
ProCarManuals.com

Recommended Fluids & Lubricants
NOTE: Fluids and lubricants identified below by name, part number or
specification may be obtained from your GM Dealer.
USAGE
Engine Oil - Gasoline
Engines
Engine
Oil - Diesel Engines
Engine Coolant
Hydraulic Clutch System
Hydraulic Brake Systems
Parking Brake Cables
Power Steering System
Automatic Transmission
FLUIDLUBRICANT
API service SH or SG Energy
Conserving I1 oils
of the recommended
viscosity. The
“SH” designation may be
shown alone or
in combination with
others, such
as “SH/CD,” “SH, SG,
CD,”“SG/CD,” etc. To determine the
preferred viscosity for your vehicle’s
engine, see “Engine Oil” in the Index.
API service CF4SH. The
“CF4SH”
designation may be shown alone or in
combination
with others, such as
“CF-4/SG,” “CE/SH” or “CE/SG,” etc.
The designation may
also be listed in
reverse order, such
as “SH/CF-4.” To
determine the preferred viscosity for
your vehicle’s engine, see “Engine Oil”
in the Index.
Mixture
of water and a good quality
ethylene glycol base antifreeze
conforming
to “GM Specification
6038-M” (GM Part No. 1052753)’ or
approved recycled coolant conforming to
“GM Specification
603%”’ with a
complete coolant flush and refill.
Hydraulic Clutch Fluid (GM Part No.
I2345347 or equivalent).
Delco Supreme
11 @ brake fluid (GM
Part No.
1052535 or equivalent DOT-3
brake fluid).
Chassis Lubricant (GM Part No.
I2346003 or equivalent) or lubricant
meeting requirements of NLGI Grade
2,
Category LB or GC-LB.
GM Power Steering Fluid (GM Part
No. 1050017 or equivalent) conforming
to
“GM Specification 99850 10.”
DEXRON~ 111 or DEXRON~ IIE
Automatic Transmission Fluid.
7-26
ProCarManuals.com

USAGE
Manual Transmission: a. 5-Speed with Low Gear
(FWO MT8)
FLUIDLUBRICANT
a. Castrol Syntorq or equivalent
(GM
Part No. 12345871 - 1 gal.)
(GM
Part NO. 12346074 - 1 st.).
b. $-Speed without Low Gear b. Synchromesh Transmission Fluid
(RPO MG5) (GM Part No. 12345349 or equivalent).
Differential:
a. Standard (Saginaw) Front
and Rear Axle
b. Locking
c. 3500 HD Models used
under extreme conditions
Transfer Case
Gas Line a. Axle Lubricant (GM
Part
No. 1052271) or
SAE-8OW-90
Gear Lubricant.
b. Axle Lubricant (GM Part No.
1052271) or SAE-8OW-90 Gear
Lubricant.
c. Axle Lubricant SAE-75W-140
Synthetic Gear Lubricant.
DEXRON~ 111 or DEXRON@ IIE
Automatic Transmission fluid.
Gas Line De-Icer (GM
Part No. 105 15 16
or equivalent).
Column Shift, Transfer Case, Chassis Lubricant (GM
Part No.
Shift Lever, and Propeller
12346003 or equivalent) or lubricant
Shaft meeting requirements
of NLGI Grade 2,
Category LB or GC-LB.
Clutch Fork Ball Stud (5-Speed with Low Gear)
Hood Latch Assembly a. Pivots and spring anchor
b. Release Pawl
Front Wheel Bearings Chassis Lubricant (GM
Part No.
12346003 or equivalent) or lubricant
meeting requirements of NLGI Grade 2,
Category LB or GC-LB.
a. Engine Oil (GM
Part No. 1050109 or
equivalent).
Chassis Lubricant (GM
Part
No. 12346003 or equivalent) or lubricant
meeting requirements of NLGI Grade 2,
Category LB or GC-LB.
Wheel Bearing Lubricant (GM
Part
No. 12346003 or equivalent) or lubricant
meeting requirements of NLGI Grade 2,
Category GC or GC-LB.
7-27
ProCarManuals.com

F
FanNoise ...................................................... 5-25
Filter Replacement Chart
.......................................... 6-94
Finish Care
........................................................ 6-85
Damage
..................................................... 6-86
Automatic Transmission
........................................ 6-30
Brake
....................................................... 647
Coolant
..................................................... 5-17
Capacities .............................................. 6-92, 6-93
FrontAxle
................................................... 6-37
Hydraulicclutch
.............................................. 6-35
LeakCheck
............................................. 6-47. 6-51
ManualTransmission .......................................... 6-33
Power Steering
............................................... 6-43
Radiator
..................................................... 5-17
Rear Axle ................................................... 6-39
Recommended Fluids
.......................................... 7-25
Transfer Case
................................................ 6-36
Windshield Washer
............................................ 6-45
Four-WheelDrive ............................................... 244
Transfer Case
........................................... 2-35, 6-36
Front Axle ................................................... 6-37
Fuel (Diesel Engines)
............................................. 6-11
Cold Weather Operation ......................................... 6-6
Filter Replacement ............................................ 6-11
Fuel Requirements ............................................. 6-4
Gage
....................................................... 2-78
RunningOutOf
.............................................. 6-10
Tankcapacity ................................................ 6-93
WaterinFuel
................................................. 2-71
Fuel (Gasoline Engines)
............................................ 6-4
FillingYourTank
............................................. 6-13
Foreign Countries
............................................. 6-12
Gage
....................................................... 2-78
Gasolines for Cleaner Air
........................................ 6-5
Tankcapacity
................................................ 6-93
Fuses and Circuit Breakers
................................... 6-64. 6-96
FuseBlock ............................................. 6-63, 6-95
Headlights
.............................................. 6-62-6-97
Trailer Wiring Harness
......................................... 6-62
Windshield Wipers
....................................... 6-45, 6-96
Fluid
Power Windows and Other
Power Options ......................... 6-62
Gages ......................................................... 2-78
Coolant Temperature Gage
...................................... 2-79
FuelGage
................................................... 2-78
Odometer
................................................... 2-68
Oil Pressure Gage ............................................. 2-80
Speedometer
................................................. 2-68
4
ProCarManuals.com

Gages (continued) Tachometer
.................................................. 2-69
Voltmeter
.................................................... 2-82
Trip Odometer
................................................ 2-68
HalogenBulbs .................................................. 6-54
Hazard Warning Flashers
........................................... 5-2
Head Restraints
.................................................. 1-5
Headlights
........................................... 2-49,6-53, 6-62
Composite
................................................... 6-54
Halogen
..................................................... 6-54
High Beam Indicator Light
...................................... 2-76
SealedBeam
................................................. 6-53
Heating System (with
A/C) ......................................... 3-6
Rear Window Defogger
......................................... 3-8
Heating System (without A/C)
....................................... 3-5
FanKnob ..................................................... 3-5
FunctionLever
................................................ 3-5
Rear Window Defogger
......................................... 3-8
Hi~h-LowBeam
.............................................. 241
System Controls ............................................... 3-6
Temperature Lever
............................................. 3-5
Highway Hypnosis ............................................... 4-30
Hitches ........................................................ 4-40
Hood
CheclungUnder
.............................................. 6-15
LatchesandHinge ............................................ 6-51
Horn
.......................................................... 2-39
Hydraulicclutch
................................................ 6-34
Grease Fitting
................................................ 6-35
Hydroplaning
................................................... 4-27
I
If You’re Stuck in Sand. Mud. Ice. or Snow ........................... 5-40
Ignitionswitch .................................................. 2-11
Inflation-Tire Pressure ............................................ 6-71
Instrument Panel ................................................ 2-67
Cluster
...................................................... 2-67
Tachometer Cluster
............................................ 2-67
J
Jack Storage ............................................... 5.29, 5.39
Jumpstarting
.................................................... 5-3
K
Key ReleaseLever ............................................... 2-12
Keys
........................................................... 2-3
5
ProCarManuals.com

L
Labels Certificatioflire
.............................................. 6-65
Truck-Camper
............................................... 6-68
Lights
......................................................... 2-70
BrakeSystemWarning
......................................... 2-70
Bulb Replacement
................................... 2-52.6-53. 6-98
Cargo Lamp
............................................ 2.58. 6.60
Charging System Light
......................................... 2-73
Check Gages Light
............................................ 2-75
CHMSL
..................................................... 2-82
DomeLights
................................................. 2-51
Fender
...................................................... 6-58
Front Parking/Turn Signal
....................................... 6-55
GlowPlugsLight
............................................. 2-72
Headlights (See “Headlights”)
Indicator
.................................................... 2-77
Low Coolant Warning
.......................................... 2-73
Malfunction Indicator
..................................... 2.74. 6.66
Reading
..................................................... 2-51
Service Engine
Soon ........................................... 2-74
Service Throttle Soon
.......................................... 2-72
SideMarker
.................................................. 6-58
Rear .................................................... 6-60. 6-61
Replacementchart
............................................ 6-98
RoofMarker
................................................. 6-59
TailgateMarker
................................................ 6-59
Underhood Reel Lamp
......................................... 2-53
WaterInFuel
................................................. 2-71
LoadingYourVehicle
............................................ 6-65
Lubrication
..................................................... 6-51
Accelerator Control System
..................................... 6-51
Body
....................................................... 6-51
Constant Velocity Joints
........................................ 6-51
FrontAxle
................................................... 6-37
Front Shock Absorbers
......................................... 6-49
Front Suspension and Steering Linkage
............................ 6-49
FrontWheelBearings
.......................................... 6-49
TailgateHandle
............................................... 6-52
Hood Latches and Hinge ........................................ 6-51
Hydraulic Clutch Grease Fitting
.................................. 6-35
Lockcylinders
............................................... 6-52
Propeller Shaft Slip Splines
..................................... 6-51
RearAxle ................................................... 6-35
Recommended Lubricants
...................................... 7-25
Transfer Case
................................................ 6-36
Operation
................................................... 249
6
ProCarManuals.com