
While refueling, hang the cap inside the fuel
door.
To take off the cap,
turn it slowly to the
left.
Be careful not to spill gasoline. Clean gasoline from painted \
surfaces as soon as possible. See “Cleaning
the Outside of Your Vehicle” in the Index.
When you put the cap back on, turn it to the right until
you hear a clicking
noise.
I NOTICE:
If you need a new cap, be sure to get the right type. Your \
dealer
can get one for you. If
you get the wrong type, it may not €it or
have proper venting, and your fuel tank and emissions system
might be damaged.
6-14
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Radiator Pressure Cap-Gas Engines
The radiator pressure
cap must be tightly
installed with the
arrows
on the cap
lined
up with the
overflow tube
on the
radiator filler neck.
NOTICE:
Your radiator cap is a 15 psi (105 kPa) pressure-type cap and
must be tightly installed to prevent coolant
loss and possible
engine damage from overheating. Be sure the arrows
on the cap
line
up with the overflow tube on the radiator filler neck.
Surge Tank Pressure Cap- Diesel Engines
6-42
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Specification Charts
Replacement Parts
Replacement part numbers listed in this section are based on the latest
information available at the time
of printing, and are subject to change. If a
part listed in this manual is not the same as the part used in your vehicle
when
it was built, or if you have any questions, please contact your GM
truck dealer.
Engine Identification - Gas Engines
Engine
Type
VIN Code
Fuel System
Produced By
Emissions 4.3L
V6
z
TBI?
U.S.
LD*/HD**
5.0L
V8
H
TB
I?
U.S., CAN.
LD
"Light Duty Emissions with
8500 GVWR and below or:
**Heavy Duty Emissions with
8501 GVWR and above
?Throttle Body Injection
Engine Identification - Gas Engines (cont.)
Engine
Type
VIN Code
Fuel System
Produced By
Emissions 5.7L
V8
K
TB I?
U.S., CAN.
LD4:/HD**
*Light Duty Emissions with
8500 GVWR and below or:
*:kHeavy Duty Emissions with 8501 GVWR and above
?Throttle Body Injection
6-91
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Crankcase Capacity
ENGINE VIN QTY Without Filter*
4.3L Z 4 Quarts (3.8 Liters)
5.7L**
K 4 Quarts (3.8 Liters)
5
.OL
H 4 Quarts (3.8 Liters)
6.5L
Pt -
6.5L st -
6.5L H- -
7 .a* * N 6 Quarts (5.7 Liters)
QTY With Filter*
4.5 Quarts (4.3 Liters)
5 Quarts (4.8 Liters)
5 Quarts (4.8 Liters)
7 Quarts
(6.5 Liters)
7 Quarts (6.5 Liters)
7 Quarts (6.5 Liters)
7 Quarts (6.5 Liters)
After refill, the level MUST be checked as outlined under “\
Engine Oil And
Filter Recommendations’’ in Section
5.
*All quantities are approximate.
**Add one additional quart for C3500
HD Models.
?Oil filter should be changed at EVERY oil change.
Fuel Tank Capacity
TYPE
GasolineDiesel with Short Bed
with Long Bed
Crew Cab Standard
Chassis-Cab Models Standard (Side Tank)
Optional (Rear Tank)
3500
HD Models
Standard (Side Tank)
Optional (Rear Tank)
QUANTITY
26 Gallons (98 Liters) 34 Gallons (128 Liters)
34 Gallons (128 Liters)
23 Gallons (87 Liters)
3 1 Gallons (1 17 Liters)
23 Gallons (87 Liters)
3 1 Gallons (1 17 Liters)
All quantities are for a completely
dry tank and are approximate.
I
6-93
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Service Replacement Part and Filter
Recommendations
- Gas Engines
Engine
VIN
Oil Filter
Air Cleaner Filter
PCV Valve
Spark Plugs*
Fuel Filter Radiator Cap
4.3L
z
PF52
A178CW. CV789C
.CR43TS
GF48
1
RC36
5.OL
H
PF1218T A348C
cv774c
.CR43TS GF48
1
RC36
5.7L
K
PF1218t A348C
cv774c
.CR43TS GF48 1
RC36
“four Wheel Drive Vehicle -use a PF52 oil filter
*Use AC copper-cored resister type spark plugs
Service Replacement Part and Filter
Recommendations
- Diesel Engines
Engine
VIN
Oil Filter
Air Cleaner
Fuel Filter Surge Tank Cap 6.5L
P
PF1218
A9 17C
TP 1006
RC33
6.5L
S
PF1218 A917C
TP 1006
RC33
7.4L
N
PF1218 A348C
cv774c
.CR43TS GF48
1
RC36
6.5L
F*
PF1218 A917C
TP 1006
RC33
“Heavy Duty Emission Engine
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same. If the air conditioning
system in your vehicle needs refrigerant, be sure the proper refrigerant is
used.
If you’re not sure, ask your GM dealer. For additional information, see
your “Warranty and Owner Assistance Information” booklet.
Air Conditioning Refrigerant Capacity
TYPE
Refrigerant R 134A
QTY
2.25 lbs. (1.020 kg)
6-94
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Tf you are skilled enough to do some work on your vehicle, you will
probably want to get the service information
GM publishes. For information
on how
to obtain various service publications for your vehicle, see “Service
Publications”
in the Index. You will find a list of publications and an order
form
in the back of the book.
Scheduled Maintenance Services
This part tells you the maintenance services that you should have done and
the times you should schedule them. Your
GM dealer knows your vehicle
best and wants you to be happy with
it. If you go to your dealer for your
service needs, you’ll know that GM-trained and supported service people
will perform the work using genuine
GM parts.
These schedules are for vehicles that:
0 carry passengers and cargo within the recommended limits. You will
find these limits on your vehicle’s Certification Label. See “Loading
Your Vehicle’’ in the Index.
are driven on regular road surfaces, and within legal driving limits, as
described in Section 4 “Your Driving and the Road.”
0 are driven off-road in the recommended manner. See “Off Road
Driving With Your Four-wheel Drive Vehicle”
in the Index.
0 use the recommended fuel. See “Fuel” in the Index.
Selecting the Proper Maintenance Services
To find the proper maintenance schedule for your vehicle, you must know
two things. What engine your vehicle has, and how you
use your vehicle.
Your engine type will tell
you which chart to use, and your driving
conditions will tell
you which schedule to use. ’The charts are found later in
this section.
Selecting the Proper Maintenance Chart
Your engine type (Gasoline or Diesel) and its emissions classification (Light
Duty or Heavy Duty Emissions) will
tell you which maintenance chart to
use. Find your Vehicle Identification Number (VIN), and look at the eighth
character
to see what your engine code is. Then use the following Engine
Emissions Classifications tables
to find your emissions classification.
Your VIN is on the plate on the top left corner of your instrument
panel, the Certification Label and on the Service Parts Identification
Label. See “Vehicle Identification Number’’
in the Tndex.
If your engine has more than one emissions classification, look at your
Certification Label to see what your Gross Vehicle Weight Rating
(GVWR)
is. See “Loading Your Vehicle” in the Index.
7-3
ProCarManuals.com

Engine Emissions Classification - Gas Engines
Engine
Type
VIN
Fuel System
Emissions
5.0L
V8
H
TBIT
LD
*Light Duty Emissions with
8500 GVWR and below or:
:%*Heavy Duty Emissions with 8501 GVWR and above
+Throttle Body Injection
Engine Emissions Classification - Gas Engines (cont.)
Engine
Type
VTN
Fuel System
Emissions
5.7L
V8
K
TBTT
LD*/HD*'k
7.4L
V8
N
TBIY
LD*/HD**
*Light Duty Emissions with
8500 GVWR and below or:
**Heavy Duty Emissions with 8501 GVWR and above
?Throttle Body Injection
Engine Emissions Classification - Diesel Engines
Engine
Type
VIN
Fuel System
Emissions
6.5L
V8
P
Diesel LD
6.5L
V8
S
Turbo Diesel LD
6.5L
V8
F
Turbo Diesel
HD
7-4
ProCarManuals.com

10.
11.
12.
13.
14.
15.
16.
17.
SPARK PLUG REPLACEMENT* - Replace spark plugs with the
type listed in Section
6. See “Specification Charts” in the Index.
SPARK PLUG WIRE INSPECTION - Clean wires and inspect for
bums, cracks or other damage. Check the wire boot
fit at the distributor
and at the spark plugs. Replace wires
as needed.
-f‘A fluid loss in these systems may indicate a problem. Have them
inspected and repaired at once.
EGR SYSTEM INSPECTION* - Conduct EGR SYSTEM CHECK
as described in the Service Manual.
ELECTRONIC VACUUM REGULATOR VALVE (EVRV)
INSPECTION*
- Inspect filter for excessive contamination or
plugging. If required, clean element with
a solution of biodegradable
soap and water, let dry and reinstall element.
ENGINE TIMING CHECK AND DISTRIBUTOR CHECK
(SOME MODELS)*$
- Adjust timing to underhood label
specifications. Inspect the inside and outside of the distributor cap
and
rotor for cracks, carbon tracking and corrosion. Clean or replace as
needed.
FUEL TANK, CAP AND LINES INSPECTION*$ - Inspect the
fuel tank, cap and lines for damage or leaks. Remove
fuel cap, inspect
gasket for an even filler neck imprint, and any damage. Replace parts
as needed.
THERMOSTATICALLY CONTROLLED AIR CLEANER
INSPECTION*A
- (If so equipped.) Inspect all hoses and ducts for
proper hook-up. Be sure
the valve works properly.
SINGLE ENGINE ACCESSORY DRIVE (SERPENTINE) BELT
INSPECTION*
- Inspect belt. Look for cracks, fraying, wear, and
proper tension. Adjust or replace
as needed.
* An Emission Control Service
ANoise Emission Control Service
$The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty
or
limit recall liability prior to the completion of the vehicle useful life.
General Motors, however, urges that all recommended maintenance
services be performed at
the indicated intervals and the maintenance be
recorded.
7-20
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