1994 CHEVROLET CAVALIER air filter

Downloaded from www.Manualslib.com manuals search engine Engine Coolant Heater (Engine Block Heater)
An engine coolant heater can be a big
help if you have to park outside in very
cold weather,
0°F (-18°C) or colder. If
your vehicle has this option, see
Engine
Coolant Heater
in the Index.
What to Do with Used Oil
Did you know that used engine oil
contains certain elements that may be
unhealthy for your
skin and could even
cause cancer? Don’t let used oil stay on
your skin for very long. Clean your
skin
and nails with soap and water, or a
good hand cleaner. Wash or properly
throw away clothing or rags containing
used engine oil. (See the manufacturer’s
warnings about the use and disposal of
oil products.) Used oil
can be a real threat.,t.o the
environment. If you change your
own
oil, be sure to drain all free-flowing oil
from the filter before disposal. Don’t
ever dispose of oil by putting it in the
trash, pouring it
on the ground, into
sewers, or into streams or bodies of
water. Instead, recycle it by taking it to
a place that collects used oil.
If you
have a problem properly disposing of
your used oil, ask your dealer, a service
station or a local recycling center for
help.
Air Cleaner
Refer to the Maintenance Schedule to
determine when to replace the air filter.
See
Scheduled Maintenance Services in
the
Index.
-
NOTICE:
If the air cleaner is off, a backfire
can cause a damaging engine fire.
And,
dirt can easily get into your
engine, which will damage
it.
Always have the air cleaner in place
when you’re driving.
I

Downloaded from www.Manualslib.com manuals search engine Service & Appearance Care
2.2L L4: Air Filter Replacement
To check or replace the filter, remove
the two wing nuts and lift the cover.
Be sure to reinstall the air cleaner filter
and replace the cover tightly.
3.1 L V6 (Except 2-24): Air Filter
Replacement
To check or replace the filter, remove
the three wing nuts and lift the cover.
Be sure
to reinstali the air cleaner filter
and replace the cover tightly.
3.1 L V6 (2-24): Air Filter Replacement
To check or replace the filter, unclip the
three clips and remove the cover.
Be sure
to reinstall the air cleaner filter
and replace the cover tightly.

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Capacities & Specifications
Engine Crankcase ........................................................................\
.................. 4.0 quarts
When changing filter, up to 0.5 quart (0.5 liter) more oil may be needed.
Automatic Transaxle ........................................................................\
............
Pan Removal and Replacement ................................................................... 4.0 quarts
After Complete Overhaul
........................................................................\
... 6.9 quarts
When draining or replacing torque converter, more fluid may be needed.
Manual Transaxle ........................................................................\
.................
Complete Drain and Refill ........................................................................\
... 2.0 quarts
Cooling System ........................................................................\
.....................
2.2L L4 ........................................................................\
................................. 11.7 quarts
3.1L V6
........................................................................\
................................. 14.2 quarts
Refrigerant (R-12), Air Conditioning ........................................................ 2.25 pounds
Not all air conditioning refrigerants are the same. If the air conditioning
system in your vehicle needs refrigerant, be sure the proper refrigerant
is used. If you’re not sure, ask your Chevrolet dealer. For additional
information, see
your “Warranty and Owner Assistance
Information
” booklet.
Fuel Tank ........................................................................\
............................. .15.2 gallons
Power Steering
Pump Only ........................................................................\
........................... 1.00 pint
Complete System
........................................................................\
................. 2.25 pints 3.80
L
3.80
L
6.60 L
1.90
L
11.1 L
13.5 L
1.02 kg
57.5 L
0.50 L
1.25 L
Tire Pressures, Sizes ........................................................................\
............ See Tire-Loading Information label on driver’s door.
Wheel Nut Torque ........................................................................\
............... 100 pound-feet 140 Nom
NOTE: All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this manual.

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I..
Engine Specifications
VIN Engine Code .....................................................................
Type ........................................................................\
..................
Displacement ........................................................................\
...
Compression Ratio ... .. ... , . ....... .. .. ........ ... . .. . ... .... ......... ........ . . . . .. .
Firing Order ........................................................................\
.....
Thermostat Temperature .........................................................
Normal Maintenance Replacement Parts
Air Cleaner Element
2.2L L4 ........................................................................\
............. AC Type A-1172C
3.1L V6
........................................................................\
........... AC Type A-1098C
2-24
........................................................................\
............. AC Type A-925C
Engine Oil Filter
2.2L L4 ........................................................................\
............ AC Type PF-47
3.1L V6
....................... , ..................... .... .... ......... .. ..... ... . .. .. .. .. . . AC Type PF-47
2.2L L4
........................................................................\
............ AC Type CV-9OOC
3.1L V6 ........................................................................\
........... AC Type CV-892C
2.2L L4
........................................................................\
............ AC Type 041-908
3.1L V6
........................................................................\
........... AC Type R44LTSM
PCV Valve
Spark Plugs
Gap: 1.52 mm (0.060 inch)
Gap: 1.14 mm
(0.045 inch)
2.2L L4
4
14
2.2 Liters
8.85: 1
1-3-4-2
195°F (91°C)
3.1L V6
T
V6
3.1 Liters
8.80: 1
1-2-3-4-5-6
195°F (91OC)
1 202

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Explanation of Scheduled
Maintenance Services
Following are explanations of the
services listed in Schedule
I and
Schedule 11.
The proper fluids and lubricants to use
are listed in Section
D. Make sure
whoever services your vehicle uses
these. All parts should be replaced and
all necessary repairs done before you or
anyone else drives the vehicle.
ITEM SERVICE
NO.
1. Engine Oil and Filter Change* -
Always use SH or SG Energy
Conserving I1 oils of proper viscosity.
The
“SH” or “SG” designation may
be shown alone or in combination
with others, such as “SH/CD,”
“SH,
SG, CD,” “SG/CD,” etc. To
determine the preferred viscosity for
your vehicle’s engine (e.g., SAE 5W-
30 or SAE 10W-30), see
Engine Oil
in the Index.
the suspension and steering linkage.
Lubricate the transaxle shift linkage.
Inspection - For proper wear and
maximum tire life, rotate your tires
following the instructions in this
manual. See
Tires, Inspection G
Rotation in the Index. Check the
tires for uneven wear or damage. If
you see irregular or premature wear,
check the wheel alignment. Check for
damaged wheels also.
2. Chassis Lubrication - Lubricate
3. Tire and Wheel Rotation and
4. Engine Accessory Drive Belt(s)
Inspection
* - Inspect the belt (s)
for cracks, fraying, wear and proper
tension. Replace as needed. (Belts
can have many small cracks in
individual ribs without affecting
performance.)
5. Cooling System Service* - Drain,
flush and refill the system with new
or approved recycled coolant
conforming to
GM Specification
1825M. Keep coolant at the proper
mixture as specified. See
Coolant in
the
Index. This provides proper
freeze and boil protection, corrosion
inhibitor level and maintains proper
engine operating temperature.
Inspect hoses and replace if they are
cracked, swollen or deteriorated.
Tighten screw-type hose clamps.
Clean the outside of the radiator and
air conditioning condenser. Wash the
pressure cap and neck.
To help ensure proper operation, we
recommend a pressure test
of both the
cooling system and the pressure cap.

Downloaded from www.Manualslib.com manuals search engine 6, Transaxle Service - For manual
transaxles, fluid doesn’t require
changing. See
Periodic Maintenance
Inspections
in the Index. For
automatic transaxles, change both
the fluid and filter every 15,000 miles
(25
000 km) if the vehicle is mainly
driven under one or more of these
conditions:
In heavy city traffic where the outside
temperature regularly reaches 90°F
(32°C) or higher.
In hilly or mountainous terrain.
Uses such as found in taxi, police car
If you do not use your vehicle under
any of these conditions, change both
the fluid and filter every 100,000 miles
(166
000 lun).
7. Spark Plug Replacement (Except
2.2L Code
4 engine)* - Replace
spark plugs with the proper type. See
Replacement Parts in the Index.
or delivery service.
8. Spark Plug Replacement (P.2L
Code 4 engine only)* - Replace
spark plugs with the proper type.
See
Replacement Parts in the
Index.
9. Spark Plug Wire Inspection*t -
Inspect for burns, cracks or other
damage. Check the boot
fit at the
coils and at the spark plugs. Replace
wires as needed.
IO. Exhaust Gas Recirculation (EGR)
System Inspection (2.2L Code
4
engine only)*? - Conduct the
EGR system service as described
in
the service manual. To purchase a
service manual, see
Service
Publications
in the Index.
1 1. Air Cleaner Filter Replacement*‘
- Replace every 30,000 miles
(50
000 km) or more often under
dusty conditions. Ask your dealer
for the proper replacement intervals
for your driving conditions.
12. Fuel Tank, Cap and Lines
Inspection’#t
- Inspect fuel tank,
cap and lines (including fuel rails
and injection assembly) for damage
or leaks. Inspect fuel cap gasket for an even filler neck imprint or any
damage. Replace parts as needed.
Periodic replacement of the fuel
filter is not required.
NOTE: To determine your engine’s
displacement and code, see
Engine
Identification
in the Index.
* = An Emission Control Service.
t = The U.S. Environmental Protection Agency
or the California Air Resources Board has
determined that the failure to perform this
maintenance item will not nullify the
emission warranty
or limit recall liability
prior to the completion of vehicle useful life.
General Motors, however, urges that all
recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded in “Section
E:
Maintenance Record.”

Downloaded from www.Manualslib.com manuals search engine Index
ABS (Anti-Lock Brakes) ............... 11 1
Adding
Brake Fluid
............................. 174. 199
Engine Coolant
................ 139.143. 170
Engine Oil
........................ 162,198, 199
Hydraulic Clutch Fluid
.......... 170, 199
Power Steering Fluid
...... 173,198, 199
Sound Equipment ........................... 96
Transaxle Fluid
Automatic
..................... 168,198, 199
Manual
.......................... 169,198, 199
Windshield Washer Fluid
.............. 173
Air Cleaner Filter
...................... 165, 202
Air Conditioner
.................................. 93
Alcohol. Driving Under the
Influence of
.................................... 108
Alcohol in Gasoline
......................... 155
Antenna ............................................ 105
Antifreeze ..................... 137,170,198, 199
Anti-Lock Brake System
.................. 111
Warning Light .................................. 87
Appearance Care
.............................. 187
Ashtrays & Lighter ............................ 75
Audio Systems
................................... 96
AM/FM Stereo Radio
...................... 97
AM/FM Stereo Radio with Cassette
Player
............................................ 99
AM/FM Stereo Radio with Compact
Disc Player
.................................. 101
Electrical
Equipment
........... 52.96. 195
Aluminum Wheels, Cleaning
........... 192 Care
of Audio
Systems .................. 104
Radio Reception. Understanding
.. 104
Setting the Clock
............................. 97
Automatic Door Loclts
...................... 44
Automatic Lap-Shoulder Belt
(see
Safety Belts)
Automatic Transaxle .......................... 53
Adding Fluid ................... 168.198. 199
Brake-Transaxle Shift Interlock..
........................ .54. 60
Checking Fluid
.............................. 167
Shifting
............................................ 53
Starting Your Engine ...................... 51
Battery
............................................ 176 .
Jump Starting ................................ 128
Battery Warning
........................ 130. 176
Battery Warning Light
....................... 86
Blizzard. Caught In
a ....................... 124
Block Heater. Engine
.................. 52. 165
Blowout. Tire
................................... 145
Brake Adjustment
.................................... 175
Fluid
........................................ 174. 199
Master Cylinder ............................. 174
Parking
............................................. 58
Pedal Travel .................................... 175
Rear
................................................ 175
Warning Light
.................................. 86
Wear Indicators-Front Brakes .... 175
Brake System Warning Light
............. 86
Brake-Transaxle Shift Interlock ... 54. 60 Brakes. Anti-Lock
............................ 111
Bralcing ............................................. 110
Bralcing in Emergencies
................... 113
Braking Technique ........................... 110
Break-In. New Vehicle
....................... 49
Buckling
Up (see Safety Belts)
Bulb Replacement
Headlight
................................ 177, 200
Taillight
................................... 177, 200
Capacities and Specifications
........ 198
Carbon Monoxide in
Exhaust
........................... 45,47,61, 124
Cassette Tape Player (see
Audio
Systems)
Center Console Ashtray ..................... 75
Center Passenger Position
................. 29
Chains, Tire
............................... 152, 187
Changing
a Flat Tire ........................ 146
Charging System Warning Light
....... 86
“Check Engine” Light ........................ 88
“Check Gages” Light ......................... 89
Checking
Brake Fluid
.................................... 174
Engine Coolant
....................... 137, 170
Engine Oil Level
............................ 162
Hydraulic Clutch
........................... 170
Power Steering Fluid
..................... 173
Safety Belt Systems
......................... 40
Transaxle Fluid
Automatic
.................................... 167
Manual
................................ ,. ........ 169
233