1994 CHEVROLET CAVALIER wheel

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Capacities & Specifications
Engine Crankcase ........................................................................\
.................. 4.0 quarts
When changing filter, up to 0.5 quart (0.5 liter) more oil may be needed.
Automatic Transaxle ........................................................................\
............
Pan Removal and Replacement ................................................................... 4.0 quarts
After Complete Overhaul
........................................................................\
... 6.9 quarts
When draining or replacing torque converter, more fluid may be needed.
Manual Transaxle ........................................................................\
.................
Complete Drain and Refill ........................................................................\
... 2.0 quarts
Cooling System ........................................................................\
.....................
2.2L L4 ........................................................................\
................................. 11.7 quarts
3.1L V6
........................................................................\
................................. 14.2 quarts
Refrigerant (R-12), Air Conditioning ........................................................ 2.25 pounds
Not all air conditioning refrigerants are the same. If the air conditioning
system in your vehicle needs refrigerant, be sure the proper refrigerant
is used. If you’re not sure, ask your Chevrolet dealer. For additional
information, see
your “Warranty and Owner Assistance
Information
” booklet.
Fuel Tank ........................................................................\
............................. .15.2 gallons
Power Steering
Pump Only ........................................................................\
........................... 1.00 pint
Complete System
........................................................................\
................. 2.25 pints 3.80
L
3.80
L
6.60 L
1.90
L
11.1 L
13.5 L
1.02 kg
57.5 L
0.50 L
1.25 L
Tire Pressures, Sizes ........................................................................\
............ See Tire-Loading Information label on driver’s door.
Wheel Nut Torque ........................................................................\
............... 100 pound-feet 140 Nom
NOTE: All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this manual.

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Explanation of Scheduled
Maintenance Services
Following are explanations of the
services listed in Schedule
I and
Schedule 11.
The proper fluids and lubricants to use
are listed in Section
D. Make sure
whoever services your vehicle uses
these. All parts should be replaced and
all necessary repairs done before you or
anyone else drives the vehicle.
ITEM SERVICE
NO.
1. Engine Oil and Filter Change* -
Always use SH or SG Energy
Conserving I1 oils of proper viscosity.
The
“SH” or “SG” designation may
be shown alone or in combination
with others, such as “SH/CD,”
“SH,
SG, CD,” “SG/CD,” etc. To
determine the preferred viscosity for
your vehicle’s engine (e.g., SAE 5W-
30 or SAE 10W-30), see
Engine Oil
in the Index.
the suspension and steering linkage.
Lubricate the transaxle shift linkage.
Inspection - For proper wear and
maximum tire life, rotate your tires
following the instructions in this
manual. See
Tires, Inspection G
Rotation in the Index. Check the
tires for uneven wear or damage. If
you see irregular or premature wear,
check the wheel alignment. Check for
damaged wheels also.
2. Chassis Lubrication - Lubricate
3. Tire and Wheel Rotation and
4. Engine Accessory Drive Belt(s)
Inspection
* - Inspect the belt (s)
for cracks, fraying, wear and proper
tension. Replace as needed. (Belts
can have many small cracks in
individual ribs without affecting
performance.)
5. Cooling System Service* - Drain,
flush and refill the system with new
or approved recycled coolant
conforming to
GM Specification
1825M. Keep coolant at the proper
mixture as specified. See
Coolant in
the
Index. This provides proper
freeze and boil protection, corrosion
inhibitor level and maintains proper
engine operating temperature.
Inspect hoses and replace if they are
cracked, swollen or deteriorated.
Tighten screw-type hose clamps.
Clean the outside of the radiator and
air conditioning condenser. Wash the
pressure cap and neck.
To help ensure proper operation, we
recommend a pressure test
of both the
cooling system and the pressure cap.

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I OR SERVICE
Steering Column
Lock
Parking Brake
and Automatic
Transaxle
P (Park)
Mechanism Check
WHAT TO DO
While parked, and with the parking brake set, try to turn the key to LOCK in each shift lever
position.
With an automatic transaxle, the key should turn to LOCK only when the shift lever is in P
(Park) .
With a manual transaxle, the key should turn to LOCK only when the shift lever is in R
(Reverse).
On vehicles with a key release button, try to turn the key to
LOCK without pressing the button.
The key should turn to
LOCK only with the key button depressed. On all vehicles, the key
should come out only in
LOCK.
Turn the steering wheel to the left and to the right. It should only lock when turned to the right.
~~ ~~ ~
CAUTION: When you are doing this check, your vehicle could begin to move. You or others
could be injured and property could be damaged. Make sure ther\
e is room in front
of your
vehicle in case
it begins to roll. Be ready to apply the regular brake at once should the vehicle
begin to move.
Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular
brake, set the parking brake.
To check the parking brake: With the engine running and transaxle in N (Neutral), slowly
remove foot pressure from the regular brake pedal.
Do this until the vehicle is held by the
parking brake only.
To check the P (Park) mechanism’s holding ability: Shift to P (Park). Then release all brakes.
At least every spring, use plain water to flush any corrosive materials from the underbody. Take
care
to clean thoroughly any areas where mud and other debris can collect.

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Section C: Periodic Maintenance Inspections
Listed below are inspections and services which should be performed at least twice a year (for instance, each spring and fall). You should let
Jour
GM dealer’s service department or other qualified service center \
do these jobs. Make sure any necessary repairs are completed at once.
INSPECTION
OR SERVICE
Restraint Systems
Steering, Suspension
and Front-Wheel-
Drive Axle Boot and
Seal InsDection
Exhaust System Inspection
Throttle Linkage Inspection
Manual Transaxle
Brake System Inspection
216
WHAT SHOULD BE DONE
Now and then, make sure all your belts, bucltles, latch plates, retractors, anchorages and
reminder systems are worlting properly. Look for any loose parts or damage. If you see anything
that might keep a restraint system from doing its job, have it repaired.
Inspect the front and rear suspension and steering system for damaged, loose or \
missing parts,
signs of wear, or lack
of lubrication. Inspect the power steering lines and hoses for proper hook-
up, binding, leaks, cracks, chafing, etc. Clean and then inspect the drive axle boot seals for
damage, tears or leakage. Replace seals if necessary.
~ ~~~~~~
Inspect the complete exhaust system. Inspect the body near the exhaust system. Look for broken,
damaged, missing or out-of-position parts as well as open seams, holes, loose connections, or
other conditions which could cause a heat build-up in the floor pan or could let exhaust fumes
into the vehicle. See
Engine Exhaust in the Index.
Inspect the throttle linkage for interference or binding, and for damaged or missing parts.
Replace parts as needed.
.-
Check the transaxle fluid level; add if needed. See Manual Transaxle in the Index. A fluid loss
may indicate a problem. Check the system and repair if needed.
Inspect the complete system. Inspect brake lines and hoses for proper hook-\
up, binding, leaks,
cracks, chafing, etc. Inspect disc brake pads for wear and rot\
ors for surface condition. Also inspect
drum brake linings for wear and cracks. Inspect other brake parts, including drums, wheel
cylinders, calipers, parking brake, etc. Check parking brake adj\
ustment. You may need to have
your brakes inspected more often if your driving habits or conditions result in frequent braking.
NOTE: A low brake fluid level can indicate worn disc brake pads which \
may need to be serviced.
Also, if the brake system warning light stays on or comes
on, something may be wrong with the
brake system. See
Brake System Warning Light in the Index. If your anti-lock brake system
warning light stays on, comes on or flashes, something may be wrong with the anti-lock brake
system. See
Anti-Lock Brake System Warning Light in the Index.
11
.

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ABS (Anti-Lock Brakes) ............... 11 1
Adding
Brake Fluid
............................. 174. 199
Engine Coolant
................ 139.143. 170
Engine Oil
........................ 162,198, 199
Hydraulic Clutch Fluid
.......... 170, 199
Power Steering Fluid
...... 173,198, 199
Sound Equipment ........................... 96
Transaxle Fluid
Automatic
..................... 168,198, 199
Manual
.......................... 169,198, 199
Windshield Washer Fluid
.............. 173
Air Cleaner Filter
...................... 165, 202
Air Conditioner
.................................. 93
Alcohol. Driving Under the
Influence of
.................................... 108
Alcohol in Gasoline
......................... 155
Antenna ............................................ 105
Antifreeze ..................... 137,170,198, 199
Anti-Lock Brake System
.................. 111
Warning Light .................................. 87
Appearance Care
.............................. 187
Ashtrays & Lighter ............................ 75
Audio Systems
................................... 96
AM/FM Stereo Radio
...................... 97
AM/FM Stereo Radio with Cassette
Player
............................................ 99
AM/FM Stereo Radio with Compact
Disc Player
.................................. 101
Electrical
Equipment
........... 52.96. 195
Aluminum Wheels, Cleaning
........... 192 Care
of Audio
Systems .................. 104
Radio Reception. Understanding
.. 104
Setting the Clock
............................. 97
Automatic Door Loclts
...................... 44
Automatic Lap-Shoulder Belt
(see
Safety Belts)
Automatic Transaxle .......................... 53
Adding Fluid ................... 168.198. 199
Brake-Transaxle Shift Interlock..
........................ .54. 60
Checking Fluid
.............................. 167
Shifting
............................................ 53
Starting Your Engine ...................... 51
Battery
............................................ 176 .
Jump Starting ................................ 128
Battery Warning
........................ 130. 176
Battery Warning Light
....................... 86
Blizzard. Caught In
a ....................... 124
Block Heater. Engine
.................. 52. 165
Blowout. Tire
................................... 145
Brake Adjustment
.................................... 175
Fluid
........................................ 174. 199
Master Cylinder ............................. 174
Parking
............................................. 58
Pedal Travel .................................... 175
Rear
................................................ 175
Warning Light
.................................. 86
Wear Indicators-Front Brakes .... 175
Brake System Warning Light
............. 86
Brake-Transaxle Shift Interlock ... 54. 60 Brakes. Anti-Lock
............................ 111
Bralcing ............................................. 110
Bralcing in Emergencies
................... 113
Braking Technique ........................... 110
Break-In. New Vehicle
....................... 49
Buckling
Up (see Safety Belts)
Bulb Replacement
Headlight
................................ 177, 200
Taillight
................................... 177, 200
Capacities and Specifications
........ 198
Carbon Monoxide in
Exhaust
........................... 45,47,61, 124
Cassette Tape Player (see
Audio
Systems)
Center Console Ashtray ..................... 75
Center Passenger Position
................. 29
Chains, Tire
............................... 152, 187
Changing
a Flat Tire ........................ 146
Charging System Warning Light
....... 86
“Check Engine” Light ........................ 88
“Check Gages” Light ......................... 89
Checking
Brake Fluid
.................................... 174
Engine Coolant
....................... 137, 170
Engine Oil Level
............................ 162
Hydraulic Clutch
........................... 170
Power Steering Fluid
..................... 173
Safety Belt Systems
......................... 40
Transaxle Fluid
Automatic
.................................... 167
Manual
................................ ,. ........ 169
233

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Child Restraints
.................................. 31
Children and Safety Belts ............. 30. 38
Cigarette Lighter
................................ 75
Circuit Breakers
& Fuses ................ 195
City Driving.,
.................................... 119
Cleaner. Air ............................... 165. 202
Cleaning Chemical
Paint Spotting
.................. 193
Aluminum Wheels
......................... 192
Antenna
......................................... 105
Bumpers
......................................... 191
Cassette Player .............................. 104
Compact Discs
............................... 105
Cupholder
...................................... 190
Fabric
............................................. 188
Glass .............................................. 190
Inside of Your Chevrolet
............... 188
Instrument Panel ........................... 190
Outside of Your Chevrolet
............ 191
Safety Belts
.................................... 190
Scotchgard
TM Fabric Protection ... 189
Textured-Surface Bumper Covers 191
Underbody Maintenance
............... 193
Vinyl
............................................... 190
Warnings
........... 188,189,190,191, 192
Waxing
........................................... 191
Weatherstrips
................................. 192
White Sidewall Tires
..................... 192
Windshield and Wiper Blades
....... 190
Climate Control System
..................... 92
Special Problems
........................... 189
234
Ventilation ....................................... 95
Clock. Setting the
............................... 97
Clutch, Hydraulic Adding Fluid
........................... 170, 199
Checking Fluid
.............................. 170
Comfort Controls
Compact Disc Player (see
Audio Systems)
Compact Spare Tire ......................... 151
Control of
a Vehicle ......................... 110
Convenience Net
................................ 49
Convex Outside Mirror
...................... 73
Coolant
............................................. 170
Checking
& Adding ........ 137,140,143,
170,198, 217
Low Coolant Warning Light ........... 85
Proper Mixture to Use .... 139,143, 170
140,143,144,159,171, 172
Temperature Gage
........................... 85
Cruise Control .................................... 70
Cup Holder
......................................... 74
Customer Assistance Information
... 22 1
Daytime Running Lights ................. 65
Dead Battery: What to Do ............... 128
Defects, Safety (see
Safety Defects)
Defensive Driving ............................ 108
Air Conditioning System
................. 93
Safety Warnings About
......... 138, 139,
Curves, Driving on
........................... 113
Defogger, Rear Window ..................... 95
Defogging Your Windows
...... .92,94, 95
Defrosting
................................. 92,94, 95 Dome Light
........................................ 67
Door Locks
......................................... 43
Downshifting
......................... 55.57. 122
Driver Position
................................... 21
Drnmg 107
At Night
......................................... 117
City
................................................. 119
Controlling a Slid
......................... 116
Defensively
.................................... 108
Drunken
......................................... 108
Freeway
.......................................... 120
Hill and Mountain
......................... 122
In a Foreign Country
..................... 156
In the Rain
..................................... 118
Long Distance ............................... 121
Loss of Control
.............................. 116
On Curves ...................................... 113
Passing ........................................... 115
Through Deep Standing Water ....... 52
Winter Driving
............................... 123
.. ..............................................
..............................
E
Drunken Driving 108
asy-Entry Seat
............................... 15
Electrical Equipment, Adding ... 52,96, 195
Emergencies, Braking
...................... 113
Emergencies on the Road ................ 127
Emergencies, Steering in
................. 114
Emergency Starting
.......................... 128
Emergency Towing
.......................... 132
Engine Block Heater
................... 52, 165
Engine Coolant Heater
............... 52, 165
Engine Coolant (see
Coolant)

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Odometer
& Speedometer ................. 82
(see
Fuel
Requirements)
Oil. Engine ....................................... 162
Pressure Gage
.................................. 90
Quality
........................................... 163
Starburst
........................................ 163
Thickness
....................................... 163
Used Oil
......................................... 165
When
to Add ................................. 162
When to Change
............................ 164
Oil Warning Light
.............................. 89
Operation of Lights
............................ 64
Outside Rearview Mirrors
................. 73
Overheated Engine
.......................... 136
Overheated Engine Coolant Warning Gage
................................................. 85
Owner Checks & Services ............... 212
Owner’s Manual. How to Use
............. 6
paint Spotting. Chemical
................ 193
Park. Shifting Into
........................ 51. 58
Parking
Over Things That Burn
................... 60
With the Engine Running
..... 54.59. 61
Passing
........................................ 72. 115
Inspections
..................................... 2 16
Torque
Lock
.................................... 59
Parking Brake
..................................... 58
Passenger Belts (see Safety Belts)
Periodic Maintenance Polishing
and Waxing
Power Door Locks
................. i. ........ ;. 44
Power Steering Fluid
......... 173,198, 199
Power Windows
................................. 62
Power Window Lock-out Switch
...... 62
Pregnancy, Use of Safety Belts
During
.............................................. 24
Problems on the Road
...................... 127
Publications (see
Service Publications)
Radiator Overheating
(see
Overheated Engine)
Radiator Pressure Cap ..................... 172
Radio (see
Audio Systems)
Reading Light ..................................... 67
Rear Safety Belt Comfort Guides
...... 27
Rear Seat, Split Fold-Down
............... 15
Rearview Mirrors ............................... 72
(see
Appearance
Care)
Rear Window Defogger ...................... 95
Reclining Seatbacks
........................... 12
Recreational Towing
........................ 125
Recommended Fluids
&
Lubricants ....................................... 217
Replacement Bulbs
.......................... 200
Replacement Fuses
.......................... 196
Replacement Parts
........................... 202
Replacement, Windshield Wiper
..... 179
Replacing Safety Belts
....................... 40
Replacing Tires
................................. 184
Reporting Safety Defects
................. 224
Replacing Wheels
............................. 186
Restraints. Child ................................. 31
Roads. Hill and Mountain
............... 122
Rocking Your Vehicle
................. 54. 152
Rotation. Tire
................................... 183
Roof Luggage
Carrier
......................... 79
S afety Belts ....................................... 17
Adults .............................................. 20
Automatic Lap-Shoulder Belt
......... 21
Care
................................................ 190
Center Passenger Position
.............. 29
Checking
.......................................... 40
Children
...................................... 3 0, 38
Child Restraints
............................... 31
Child Restraints-How to Install
Them
............................................. 32
Child Restraints, Where to Put
.. 31, 35
Cleaning
......................................... 190
Comfort Guides, Rear
..................... 27
Driver Position
................................ 21
Extender
........................................... 40
How to Wear ................................... 20
Passenger Belts
................................ 25
Pregnancy, Use During
................... 24
Questions
&
Answers .................... 19,23,24,39, 40
Rear Safety Belts ............................. 26
Rear Seat Passengers
...................... 25
Right Front, Adult Passenger
.......... 25
Smaller Children and Babies
.......... 30
Replacement .................................... 40
Top Strap
......................................... 32
237

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am I .
Torn ................................................. 40
Twisted
............................................ 24
Vehicles First Sold in Canada
......... 20
Warning Light
............................. 17. 20
Why You Should Wear Safety
Belts
............................................... 18
Safety Defects. Reporting ................ 224
Scheduled Maintenance Services
.... 205
Seat Belts
(see Safety Belts)
Seat Controls
Easy-Entry
....................................... 15
Manual 4-Way Adjustable
............... 14
Seat. Split Fold-Down Rear
............ 15
Seats. Split Folding. Rear Wagon ... 15
Seatbaclc Latches
............................. 14
Service Parts Identification Label
... 194
Service Publications
......................... 227
Service Station Information
............ 240
Setting the Clock ................................ 97
Setting the Trip Odometer
................ 83
Head Restraints ............................... 13
Manual Front Seat .......................... 12
Manual Reclining Seatbaclc
............ 12
Shift Light
..................................... 57. 87
Shifting Into P (Park) ........................ 58
Shifting Out of P (Park) .................... 60
Shifting the Transaxle
Automatic Transaxle
....................... 53
Manual Transaxle ............................ 56
Signaling Turns
.................................. 64
Skidding
........................................... 116
238
Snow or Ice. Driving On ................. 123 Snowstorm.
If You’re Caught in a
.. 124
Sound Equipment. Adding ................ 96
Sound Systems (see
Audio Systems)
Spare Tire. Compact ........................ 151
Specifications and Capacities
.......... 198
Speed Control (see
Cruise Control)
Speedometer & Odometer ................. 82
Starting Your Engine ......................... 5 1
Trip Odometer ................................. 83
Stains. Removing .....?....................... 189
Automatic Transaxle
....................... 53
Manual Transaxle ............................ 56
Dead (see
Jump Starting )
In Emergencies .............................. 114
Off-Road Recovery ........................ 1 14
Tips
................................................ 113
Starting
Your Vehicle if the Battery
is
Steering
Steering Wheel, Tilt
........................... 63
Storing Your Vehicle
....................... 176
Stuck, If You Are
............................. 152
Sunroof
............................................... 75
Sun Visors
.......................................... 74
Stereo Sound Systems
(see
Audio Systems)
T achometer ...................................... 83
Taillight Bulb Replacement ...... 177, 200
Tape Player (see Audio Systems)
Technical Facts & Specifications
Bulbs
.............................................. 200
Electrical Equipment.
Add-on
............................. 52.96. 195
Fuses
& Circuit Breakers .............. 195
Service Parts Identification Label
.. 194
Vehicle Identification Number
(VIN)
.......................................... 194
Theft
................................................... 47
Thermostat
....................................... 172
Fluid Capacities
& Types ....... 198. 199
Temperature Gage
............................. 85
Tilt Steering Wheel ............................ 63
Time. Setting the
................................ 97
Buying New
................................... 184
Chains
..................................... 152. 187
Flat. Changing
............................... 146
Inflation ......................................... 182
Inspection & Rotation .................. 183
Loading .......................................... 182
Quality Grading
............................. 185
Spare. Compact ............................. 151
Tread Wear Indicators
.................. 184
Wheel Alignment and Tire
Balance
....................................... 186
Wheel Replacement ....................... 186
Tires .................................................. 181
Pressure ......................................... 182
When to Replace Wheels
............... 186
Winter Driving and Tires ....... 123. 187
Torque Lock
....................................... 59
Towing a Trailer ............................... 126
Top
Strap
............................................ 32
Towing Your Vehicle
................ 125. 132