1994 CHEVROLET CAVALIER service

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NOTICE:
If your engine catches fire because
you keep driving with no coolant,
your vehicle can be badly damaged.
The costly repairs would not be
covered by your warranty.
If No Steam Is Coming From your
Engine
If you get the overheat warning but see
or hear no steam, the problem may not
be too serious. Sometimes the engine
can get a little too hot when you:
Climb a long hill on a hot day.
Stop after high speed driving.
Idle for long periods in traffic.
If you get the overheat warning with no
sign
of steam, try this for a minute or so:
1. If you have an air conditioner, turn it
2. Turn on your heater to full hot at the
Off.
highest fan speed and open the
windows as necessary.
3.
Try to keep your engine under load
(in
a drive gear where the engine
runs slower).
If you no longer have the overheat
warning, you can drive. Just
to be safe,
drive slower for about ten minutes.
If
the warning doesn’t come back on, you
can drive normally.
If the warning continues, pull over,
stop, and park your vehicle right away.
If there’s still no sign
of steam, you can
idle the engine for two or three minutes
while you’re parked, to see if the
warning stops. But then, if you still
have the warning, TURN
OFF THE
ENGINE AND
GET EVERYONE OUT
OF THE VEHICLE until it cools down.
You may decide not
to lift the hood but
to get service help right away.
hdirtg system (2.2L L4 ENGINE)
When you decide it’s safe to lift the
hood, here’s what you’ll see:
(A) Coolant recovery tank
(B) Radiator pressure cap
(C) Electric engine fan
If the coolant inside the coolant recovery
tank is boiling, don’t do anything else
until
it cools down. I37

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The coolant level should be at or above
FULL COLD. If it isn’t, you may have
a leak in the radiator hoses, heater
hoses, radiator, water pump or
somewhere else in the cooling system.
I.. ’ 138
NOTICE:
Engine damage from running your
engine without coolant isn’t
covered by your warranty.
If there seems to be no leak, check to
see if the electric engine fan is running.
If the engine is overheating, the fan
should be running. If it isn’t, your
vehicle needs service.
coohg Sy&n (3.1 L V6 ENGINE)
When you decide it’s safe to lift the
hood, here’s what you’ll see:
(A) Coolant surge tank with pressure cap
(B) Electric engine fan
If the coolant inside the coolant surge
tank
is boiling, don’t do anything else
until it cools down.

Downloaded from www.Manualslib.com manuals search engine The coolant level should be at or above
FULL COLD. If it isn’t, you may have
a leak in the radiator hoses, heater
hoses, radiator, water pump or
somewhere else in the cooling system.
I.
NOTICE:
’ I ._I
Engine damage from running your
engine without coolant isn’t
covered by your warranty.
If there seems to be no leak, check to
see
if the electric engine fan is running.
If the engine is overheating, the fan
should be running. If it isn’t, your
vehicle needs service.
Howlo Add Coolant to the Coolant
Recovery Tank-2.2L f.4 Engine
If you haven’t found a problem yet, but
the coolant level isn’t at or above the
FULL COLD mark, add a 50/50
mixture of clean water (preferably
distilled) and a proper antifreeze at the
coolant recovery tank. (See
Coolant in
the
Index for more information about
the proper coolant mix.)

Downloaded from www.Manualslib.com manuals search engine Here you will find information
about the care of your Chevrolet
.
This part begins with service and
fuel information. and then it shows how to check important fluid and
lubricant levels
. There is also
technical information about your
vehicle. and a section devoted to
its appearance care
.
Part 6
Service and Appearance Care
Service ........................................................................\
............................................. 154
Fuel ........................................................................\
.................................................. 154
Hood Release ........................................................................\
................................... 158
Engine Oil ........................................................................\
........................................ 162
Air Cleaner ........................................................................\
...................................... 165
Automatic Transaxle Fluid ........................................................................\
............. 167
Manual Transaxle Fluid ........................................................................\
.................. 169
Power Steering Fluid ........................................................................\
....................... i73
Windshield Washer Fluid ........................................................................\
................ 173
Brakes ........................................................................\
.............................................. 174
Engine Coolant ........................................................................\
................................ 170
Battery ........................................................................\
............................................. 176
Bulb Replacement ........................................................................\
............................ 176
Loading Your Vehicle ........................................................................\
..................... 180
Windshield Wiper Blade Replacement ................................................................... 179
Tires ........................................................................\
................................................. 181
Appearance Care ........................................................................\
............................. 187
Vehicle Identification Number (VIN) .................................................................... 194
Add-on Electrical Equipment ........................................................................\
........ 195
Fuses 8I Circuit Breakers ........................................................................\
................ 195
Fluids 81 Lubricants ........................................................................\
........................ 199
Capacities 81 Specifications ........................................................................\
............ 198
Replacement Bulbs ........................................................................\
.......................... 200
Engine Specifications ........................................................................\
...................... 202
Normal Maintenance Replacement Parts ............................................................... f!B

Downloaded from www.Manualslib.com manuals search engine Service & Appearance Care
.I I.
Service
Your Chevrolet dealer knows your
vehicle best and wants you to be happy
with it. We hope you’ll go to your dealer
for all your service needs. You’ll get
genuine GM parts and GM-trained and
supported service people.
We hope you’ll want to keep your GM
vehicle all GM. Genuine GM parts have
one of these marks.
Doing Your Own Service Work
If you want to do some of your own
service work, you’ll want to get the
proper Chevrolet Service Manual. It
tells you much more about how to
service your Chevrolet than this manual
can. To order the proper service manual,
see
Service Publications in the Index.
I54
You should keep a record with all parts
receipts and list the mileage and the
date of any service work you perform.
See
Maintenance Record in the Index.
NOTICE:
If you try to do your own service
work without knowing enough about
it, your vehicle could be damaged.
Fuel
Use regular unleaded gasoline rated at
87 octane or higher. It should meet
specifications ASTM D4814 in the
U.S.
and CGSB 3.5-92 in Canada. These
fuels should have the proper additives,
so you should not have to add anything
to the fuel.
In the
U.S. and Canada, it’s easy to be
sure you get the right kind of gasoline
(unleaded). You’ll see “UNLEADED”
right on the pump. And only unleaded
nozzles will fit into your vehicle’s filler
neck.
Be sure the posted octane is at least
87.
If the octane is less than 87, you may
get a heavy knocking noise when you
drive.
If it’s bad enough, it can damage
your engine.

Downloaded from www.Manualslib.com manuals search engine If you’re using fuel rated at 87 octane or
higher and you still hear heavy
knocking, your engine needs service.
But don’t worry
if you hear a little
pinging noise when you’re accelerating
or driving up a hill. That’s normal, and
you don’t have to buy a higher octane
fuel to get rid of pinging. It’s the heavy,
constant knock that means you have a
problem.
What about gasoline with blending
materials that contain oxygen
(oxygenates), such as MTBE or
alcohol?
MTBE is “methyl tertiary-butyl ether.”
Fuel that is no more than
15% MTBE is
fine for your vehicle.
Ethanol is ethyl or grain alcohol.
Properly-blended fuel that is no more
than
10% ethanol is fine for your
vehicle.
Methanol is methyl or wood alcohol. Fuel
that is more than
5%
methanol is bad for your vehicle.
Don’t use it. It can corrode metal
parts in your fuel system and also
damage plastic and rubber parts.
That damage wouldn’t be covered
under your warranty. And even at
5% or less, there must be
“cosolvents” and corrosion
preventers in this fuel to help avoid
these problems.
Gasolines for Cleaner Air
Your use of gasoline with deposit
control additives will help prevent
deposits from forming in your engine
and fuel system. That helps keep your
engine in tune and your emission
control system working properly. It’s
good for your vehicle, and you’ll be
doing your part for cleaner air.
Many gasolines are now blended with
oxygenates. General Motors
recommends that you use gasolines
with these blending materials, such as
MTBE and ethanol. By doing so, you
can help clean the air, especially in
those parts of the country that have
high carbon monoxide levels.
In addition, some gasoline suppliers are
now producing reformulated gasolines.
These gasolines are specially designed
to reduce vehicle emissions. General
Motors recommends that you use
reformulated gasoline. By doing
so, you
can help clean the air, especially in
those parts of the country that have
high ozone levels.
You should ask your service station
operators if their gasolines contain
deposit control additives and oxygenates,
and if they have been reformulated to
reduce vehicle emissions.

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Service & Appearance Care
Fuels in Foreign Countries
If you plan on driving in another
country outside the
U.S. or Canada,
unleaded fuel may be hard to find. Do
not use leaded gasoline.
If you use even
one tankful, your emission controls
won’t work well or at all. With
continuous use, spark plugs can get
fouled, the exhaust system can corrode,
and your engine oil can deteriorate
quickly. Your vehicle’s oxygen sensor
will be damaged. All
of that means
costly repairs that wouldn’t be covered
by your warranty.
To check on fuel availability, ask an
auto club, or contact a major oil
company that does business in the
country where you’ll be driving.
You can also write us at the following
address for advice. Just tell us where
you’re going and give your Vehicle Identification Number
(VIN).
General Motors Overseas Distribution
North American Export Sales (NAES)
1908 Colonel Sam Drive
Oshawa, Ontario
L1H 8P7
Corporation Filling Your Tank
“el Capacity: 15.2 U.S. Gallons
77.5 L). Use unleaded fuel only.
The cap
is behind a hinged door on the
sight side
of your vehicle.
To take off the cap, turn it slowly to the
eft (counterclockwise).

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Hood Release
To open the hood, first pull the hood
release handle inside the vehicle. Then
go to the front
of the vehicle and
push the secondary hood release handle
to the right.
t
Lift the hood, release the hood prop
from its retainer and put the hood prop
into the slot in the hood. Use the prop
rod sleeve when handling the prop rod.