1994 CHEVROLET CAVALIER maintenance

Downloaded from www.Manualslib.com manuals search engine Manual Transaxle Fluid
When to Check
A good time to have it checked is when
the engine oil is changed. However, the
fluid in your manual transaxle doesn't
require changing.
How to Check
Because this operation can be a little
difficult, you may choose to have this
done at a Chevrolet dealership Service
Department.
If you do it yourself, be sure to follow
all the instructions here, or you could
get a false reading on the dipstick.
NOTICE:
Too much or too little fluid can
damage your transaxle.
Too much
can mean that some of the fluid
could come out and fall on hot'
engine parts or exhaust system,
starting a fire. Be sure to get an
accurate reading if you check your
transaxle fluid. Check
the fluid level only when your
engine is off, the vehicle is parked on a
level place and the transaxle is cool
enough for you to rest your fingers on
the transaxle case.
Then, follow these steps:
1. The manual transaxle dipstick is
located below the brake master cylinder
near the rear of the transaxle case.
Flip the handle up and then pull out
the dipstick and clean it with a rag or
paper towel.
2. Push it back in all the way and
remove it.
3. Check both sides of the dipstick and
read the lower level. The fluid level
must be between the
ADD and FULL
marks. (Note: Fluid may appear at
the bottom of the dipstick even when
the fluid level is several pints low.)
4. If the fluid level is where it should be,
push the dipstick back in all the way
and flip the handle down.
If the fluid
level is low, add more fluid as
described in the next steps.
How to Add Fluid
Here's how to add fluid. Refer to the
Maintenance Schedule to determine
what kind of fluid to use. See
Recommended Fluids and Lubricants
in the Index.
1. Remove the dipstick.
2. Add fluid at the dipstick hole. Add
only enough fluid to bring the fluid
level up to the
FULL mark on the
dipstick.
3. Push the dipstick back in all the way;
then flip the handle down
to lock the
dipstick in place.

Downloaded from www.Manualslib.com manuals search engine ~~ ~ Service & Appearance Care
170
I Hydraulic Clutch
The hydraulic clutch
in your vehicle is
self-adjusting. The clutch master
cylinder reservoir is filled with hydraulic
clutch fluid.
It isn’t
a good idea to “top off” your
clutch fluid. Adding fluid won’t correct
a leak.
A fluid loss in this system could
indicate a problem. Have the system
inspected and repaired.
When to Check and What to Use
Refer to the Maintenance Schedule to
determine how often
you should check
the fluid level in your clutch master
cylinder reservoir and for the proper fluid. See
Owner Checks and
Services
and Recommended Fluids and
Lubricants
in the Index.
How to Check
You do not need to check the fluid level
unless you suspect a clutch problem.
To
check the fluid level, take the cap off. If
the fluid reaches the step inside the
reservoir, the fluid level is correct.
I Engine Coolunt
The following explains your cooling
system and how
to add coolant when it
is low.
If you have a problem with
engine overheating, see
Engine
Overheating
in the Index.
The proper coolant for your Chevrolet will:
Give freezing protection down to -34°F
Give boiling protection up to 262°F
Protect against rust and corrosion.
Help keep the proper engine
Let the warning lights work as they
(-37°C).
(128°C).
temperature.
should.
What to Use
Use a mixture
of one-half clean water
(preferably distilled) and one-half
antifreeze that meets “GM Specification
1825-M,” which won’t damage aluminum
parts. You can also use a recycled
coolant conforming to GM Specification
1825-M with
a complete coolant flush
and refill. If you use this mixture, you
don’t need to add anything else.

Downloaded from www.Manualslib.com manuals search engine I Power Steering Fluid
How To Check Power Steering
Fluid
Unscrew the cap and wipe the dipstick
with a clean rag. Replace the cap and
completely tighten it. Then remove the
cap again and look at the fluid level on
the dipstick.
When the engine compartment is hot,
the level should be near the
H mark.
When the engine compartment is
cool, the level should be near the
C
mark.
What to Add
Refer to the Maintenance Schedule to
determine what kind of fluid to use. See
Recommended Fluids and Lubricants
in the Index.
NOTICE:
When adding power steering fluid
or malting
a complete fluid change,
always use the proper fluid. Failure
to use the proper fluid can cause
leaks and damage hoses and seals. I Windshield Washer Fluid
ro AM
Open the cap labeled WASHER
FLUID
ONLY. Add washer fluid until
the bottle is full.

Downloaded from www.Manualslib.com manuals search engine When to Check
Check your tires once a month or more.
Don't forget your compact spare tire. It
should be at
60 psi (420 1tPa).
How to Check
Use a good quality pocket-type gage to
check tire pressure. Simply looking at
the tires
will not tell you the pressure,
especially if you have radial tires
-
which may look properly inflated even if
they're underinflated.
If your tires have valve caps, be sure to
put them back on. They help prevent
leaks by keeping out dirt and moisture.

x
Tire lnspection and Rotation
To make your tires last longer, have
them inspected and rotated at the
mileages recommended in the
Maintenance Schedule. See
Scheduled
Maintenance Services
in the Index.
Use this rotation pattern.
After the tires have been rotated, adjust
the front and rear inflation pressure as
shown on the Tire-Loading Information
label. Make certain that all wheel nuts
are properly tightened. See
Wheel Nut
Torque in the Index.

Downloaded from www.Manualslib.com manuals search engine Service & Appearance Care
I..
Engine Specifications
VIN Engine Code .....................................................................
Type ........................................................................\
..................
Displacement ........................................................................\
...
Compression Ratio ... .. ... , . ....... .. .. ........ ... . .. . ... .... ......... ........ . . . . .. .
Firing Order ........................................................................\
.....
Thermostat Temperature .........................................................
Normal Maintenance Replacement Parts
Air Cleaner Element
2.2L L4 ........................................................................\
............. AC Type A-1172C
3.1L V6
........................................................................\
........... AC Type A-1098C
2-24
........................................................................\
............. AC Type A-925C
Engine Oil Filter
2.2L L4 ........................................................................\
............ AC Type PF-47
3.1L V6
....................... , ..................... .... .... ......... .. ..... ... . .. .. .. .. . . AC Type PF-47
2.2L L4
........................................................................\
............ AC Type CV-9OOC
3.1L V6 ........................................................................\
........... AC Type CV-892C
2.2L L4
........................................................................\
............ AC Type 041-908
3.1L V6
........................................................................\
........... AC Type R44LTSM
PCV Valve
Spark Plugs
Gap: 1.52 mm (0.060 inch)
Gap: 1.14 mm
(0.045 inch)
2.2L L4
4
14
2.2 Liters
8.85: 1
1-3-4-2
195°F (91°C)
3.1L V6
T
V6
3.1 Liters
8.80: 1
1-2-3-4-5-6
195°F (91OC)
1 202

Downloaded from www.Manualslib.com manuals search engine This part covers the maintenance
required for your Chevrolet
. Your
vehicle needs these services to
retain its safety. dependability and
emission control performance
.
Have you purchased the
GM Protection Plan?
The Plan supplements your new vehicle warranties
.
See your Chevrolet dealer for details .
Part 7
Maintenance Schedule
Section Introduction
A Word About Maintenance ........................................................................\
... 204
Your Vehicle and the Environment
................................................................. 204
How This Part is Organized ........................................................................\
.... 204
Using Your Maintenance Schedule
................................................................. 205
A . Scheduled Maintenance Services
Selecting the Right Schedule ........................................................................\
... 205
Schedule
I ........................................................................\
................................. 206
Schedule
I1 ........................................................................\
............................... 208
Explanation of Scheduled Maintenance Services ........................................... 210
At Each Fuel Fill
........................................................................\
...................... 212
At Least Once a Month
........................................................................\
........... 213
At Least Twice a Year
........................................................................\
............... 213
At Least Once a Year
........................................................................\
............... 214
C . Periodic Maintenance Inspections .............................................................. 216
D . Recommended Fluids & Lubricants ........................................................... 217
E . Maintenance Record ........................................................................\
............. 219
B . Owner Checks & Services
203 1 I.

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
BB
A Word About Maintenance
We at General Motors want to help you
keep your vehicle in good working
condition. But we don’t know exactly
how you’ll drive it. You may drive very
short distances only a few times a week.
Or you may drive long distances all the
time in very hot, dusty weather. You
may use your vehicle in malting
deliveries. Or you may drive it to work,
to do errands
or in many other ways.
Because of all the different ways people
use their GM vehicles, maintenance
needs vary. You may even need more
frequent checks and replacements than
you will find in the schedules in this
part.
So please read this part and note
how you drive. If you have any
questions on how to keep your vehicle
in good condition, see your Chevrolet
dealer, the place many
GM owners
choose to have their maintenance work
done. Your dealer can be relied upon to
use proper parts and practices.
204
Your Vehicle and the Environment
Proper vehicle maintenance not only
helps to keep your vehicle in good
working condition, but also helps the
environment. All recommended
maintenance procedures are important.
Improper vehicle maintenance or the
removal of important components can
significantly affect the quality of the air
we breathe. Improper fluid levels or
even the wrong tire inflation can
increase the level
of emissions from
your vehicle.
To help protect our
environment, and to help keep your
vehicle in good condition, please
maintain your vehicle properly.
How This Part is Organized
The remainder of this part is divided
into five sections:
“Section A: Scheduled Maintenance
Services” shows what to have done and
how often. Some
of these services can
be complex,
so unless you are technically
qualified and have the necessary
equipment, you should let your dealer’s
service department or another qualified
service center do these jobs. If
you are skilled enough to do some
work on your vehicle, you will probably
want to get the service information GM
publishes. You will find a list of
publications and how
to get them in
this manual. See
Service Publications
in the Index.
“Section B: Owner Checks and
Services” tells you what should be
checked whenever you stop for fuel. It
also explains what you can easily do to
help keep your vehicle in good
condition.
“Section
C: Periodic Maintenance
Inspections” explains important

Downloaded from www.Manualslib.com manuals search engine inspections that your Chevrolet dealer’s
service department or another qualified
service center should perform.
“Section
D: Recommended Fluids and
Lubricants” lists some products
GM
recommends to help keep your vehicle
properly maintained. These products, or
their equivalents, should be used
whether you do the work yourself or
have it done.
“Section
E: Maintenance Record”
provides a place for you to record the
maintenance performed
on your vehicle.
Whenever any maintenance
is
performed, be sure to write it down in
this section. This will help you
determine when your next maintenance should be done. In addition, it is a good
idea to keep your maintenance receipts.
They may be needed to qualify your
vehicle for warranty repairs.
Section A: Scheduled
Maintenance Services
Using Your Maintenance
Schedule
This section tells you the maintenance
services you should have done and
when you should schedule them. Your
Chevrolet dealer knows your vehicle
best and wants you to be happy with
it.
If you go to your dealer for your service
needs, you’ll lmow that GM-trained and
supported service people will perform
the work using genuine GM parts.
These schedules are for vehicles that:
carry passengers and cargo within
recommended limits. You will find
these limits on your vehicle’s Tire-
Loading Information label. See
Loading Your Vehicle in the Index.
are driven on reasonable road
surfaces within legal driving limits.
use the recommended unleaded fuel.
See
Fuel in the Index.
Selecting the Right Schedule
First you’ll need to decide which of the
two schedules is right for your vehicle.
Here’s how to decide which schedule to
follow:
Schedule I
Is any one of these true for your
vehicle?
Most trips are less than 4 miles
Most trips are less than 10 miles
(6 la).
(16 km) when outside temperatures
are below freezing.
The engine is at low speed most of the
time (as in door-to-door delivery, or in
stop-and-go traffic).
areas.
You operate your vehicle in dusty
If any one (or more) of these is true for
your driving, follow Schedule
I.
Schedule I1
Follow Schedule I1 only if none of the
above conditions is true.