1994 CHEVROLET ASTRO PASSENGER change time

Downloaded from www.Manualslib.com manuals search engine 8. Then replace the
pressure cap. At
any time during
this procedure
if
coolant begins to
flow out of the
filler neck,
reinstall the
pressure cap. Be
sure the arrows on
the pressure cap
line up like this.
Engine Fan Noise
This vehicle has a clutched engine cooling fan. When the clutch is engaged,
the fan spins faster to provide more
air to cool the engine. In most every day
driving conditions the clutch is not engaged. This improves fuel economy
and reduces fan noise. Under heavy vehicle loading, trailer towing and/or
high outside temperatures, the fan speed increases when the clutch engages.
So you may hear an increase in fan noise. This is normal and should not be
mistaken as the transmission slipping or making extra shifts. It is merely the
cooling system functioning properly. The fan will slow down when
additional cooling is not required and the clutch disengages.
You may also hear this fan noise when you start the engine. It will go away
as the
fan clutch disengages.
If a Tire Goes Flat
It’s unusual for a tire to “blow out” while you’re driving, especially if you
maintain your tires properly.
If air goes out of a tire, it’s much more likely to
leak out slowly. But if you should ever have a “blowout,” here are a
few tips
about what to expect and what to do:
If a front tire fails, the flat tire will create a drag that pulls the vehicle
toward that side. Take your foot off the accelerator pedal and grip the
steering wheel firmly. Steer to maintain lane position, then gently brake to a
stop well out of the traffic lane.
A rear blowout, particularly on a curve, acts much like a skid and may
require the same correction you’d use
in a skid. In any rear blowout, remove
your foot from the accelerator pedal. Get the vehicle under control
by
steering the way you want the vehicle to go. It may be very bumpy and
noisy, but you can still steer. Gently brake to a stop, well off the road if
possible.
If a tire goes flat,
the next section shows how to use your jacking equipment
to change a flat tire safely.
5-18

Downloaded from www.Manualslib.com manuals search engine Engine Oil Additives
Don’t add anything to your oil. Your GM dealer is ready to advise if you
think something should be added.
When to Change Engine Oil
See if any one of these is true for you:
Most trips are less than 4 miles (6 km).
It’s below freezing outside and most trips are less than 10 miles
(16
km).
The engine is at low speed most of the time (as in door-to-door
You tow a trailer often.
delivery,
or in stop-and-go traffic).
0 Most trips are through dusty places.
If any one of these is true for your vehicle, then
you need to change your oil
andfilter every 3,000 miles (5 000 km) or 3 months - whichever comes
first
.
If none of them is true, change the oil every 7,500 miles (12 500 km) or
12 months
- whichever comes first. Change the filter at the first oil change
and at every other oil change after that.
Engine Coolanf Heater (Engine Block Heater)
An engine coolant heater can be a big help if you have to park outside in
very cold weather,
0°F (-18°C) or colder. If your vehicle has this option,
see “Engine Coolant Heater” in the Index.
What to Do with Used Oil
Did you know that used engine oil contains certain elements that may be
unhealthy for your
skin and could even cause cancer? Don’t let used oil stay
on your skin for very long. Clean your skin and nails with soap and water,
or a good hand cleaner. Wash or properly throw away clothing or rags
containing used engine oil. (See the manufacturer’s warnings about the use
and disposal of oil products.)
Used oil can be a real threat to the environment. If you change your own oil,
be sure to drain all free-flowing oil from the filter before disposal. Don’t
ever dispose of oil by putting it
in the trash, pouring it on the ground, into
sewers, or into streams or bodies of water. Instead, recycle it by taking it to
a place that collects used oil. If you have a problem properly disposing of
your used oil, ask your dealer, a service station or a local recycling center
for help.
6-14

Downloaded from www.Manualslib.com manuals search engine If you have the 4.3L engine (VIN Code W) with the square air cleaner, you
can change the air cleaner filter without removing the engine cover. Just lift
the hood, unsnap both clips and remove
the top. After changing the filter,
snap both clips to secure
the air cleaner. Be sure air cleaner lid is correctly
positioned to seal out dust and contaminants that are harmful
to your engine.
Refer to the Maintenance Schedule to determine when to replace the air
filter.
See “Scheduled Maintenance Services”
in the Index.
NOTICE:
If the air cleaner is off, a backfire can cause a damaging engine
fire. And, dirt can easily get into your engine, which
will damage
it. Always have the air cleaner in place when you’re drivin\
g.
Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmission fluid level is when the
engine oil is changed. Refer to the Maintenance Schedule to determine
when to change your fluid. See “Scheduled Maintenance Services” in the
Index.
How to Check
Because this operation can be a little difficult, you may choose to have this
done at a GM dealership Service Department.
If you do it yourself, be sure to follow all the instructions here,
or you could
get a false reading on the dipstick.
6-20

Downloaded from www.Manualslib.com manuals search engine Replacing Brake System Parts
The braking system on a modern vehicle is complex. Its many parts have to
be of top quality and work well together
if the vehicle is to have really good
braking. Vehicles we design and test have top-quality
GM brake parts in
them, as your vehicle does when it is new. When you replace parts of your
braking system
- for example, when your brake linings wear down and
you have to have new ones put in
- be sure you get new genuine GM
replacement parts. If you don’t, your brakes may no longer work properly.
For example,
if someone puts in brake linings that are wrong for your
vehicle, the balance between your front and rear brakes can change, for
the
worse. The braking performance you’ve come to expect can change in many
other ways if someone puts in the wrong replacement brake parts.
Hydro-Boost Brake System
The power steering pump also powers the Hydro-Boost. Refer to “Power
Steering Fluid”
in the section when checking the fluid level or adding fluid.
Battery
Every new vehicle has a Delco Freedom@ battery. You never have to add
water to one
of these. When it’s time for a new battery, we recommend a
Delco Freedom@ battery. Get one that has the catalog number shown on the
original battery’s label.
Vehicle Storage
If you’re not going to drive your vehicle for 25 days or more, take off the
black, negative
(-) cable from the battery. This will help keep your battery
from running down.
Contact your dealer to learn how to prepare your vehicle for longer storage
periods.
6-35

Downloaded from www.Manualslib.com manuals search engine Capacities and Specification Charts
Replacement Parts
Replacement part numbers listed in this section are based on the latest
information available at the time of printing, and are subject to change. If a
part listed in this manual is not the same as the part used in your vehicle
when
it was built, or if you have any questions, please contact your GM
truck dealer.
Engine Identification
Engine Description
Type VIN Code
Fuel System
Produced By
Emissions
*Throttle Body Fuel Injection
**Central
Port Fuel Injection
Wheel Nut Torque
DESCRIPTION
Base or Optional Wheel
4.3L
V6
Z
TBI*
U.S.
L.D.
6-68
4.3L
V6
W
CPI* *
U.S.
L.D.
TORQUE
100 ft. lbs. (140 Nom)

Downloaded from www.Manualslib.com manuals search engine Explanation Of Scheduled Maintenance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed
in this section. Make sure
whoever services your vehicle uses these. All parts should
be replaced and
all necessary repairs done before you or anyone else drives the vehicle.
1.
2.
3.
4.
5.
ENGINE OIL AND OIL FILTER CHANGE“ - ALWAYS USE
API SERVICE
SH OR SG ENERGY CONSERVING I1 OILS OF THE
PROPER VISCOSITY. The
“SH7 or “SG7 designation may be shown
alone or in combination with others, such as “SWCD”, or
“SH, SG,
CD,” or “SG/CD”, etc. To determine the preferred viscosity oil for your
vehicle’s engine see “Engine Oil”
in the Index.
CHASSIS LUBRICATION - Lubricate the front suspension,
steering linkage, transfer case shift linkage, parking brake cab\
le guides,
and brake pedal springs at the intervals specified on the proper
maintenance schedule, or at every engine oil change, whichever \
comes
first.
Ball joints and king pin bushings should not be lubricated unless their
temperature is
10°F (-1 2°C) or higher. When the weather is cold, let
them warm up before lubricating them or they could be damaged.\

Also, be sure to check all the vehicle fluid levels at this \
time.
COOLING SYSTEM SERVICE* - Drain, flush and refill the
system
with new or approved recycled coolant conforming to “GM
Specification 6038-M”. See “Engine Coolant”
in the Index for the
proper coolant and mixture to use
in your vehicle.
Also inspect the hoses and replace them
if they are cracked, swollen, or
deteriorated. Clean the outside of the radiator and air conditioning
condenser. Wash the radiator neck.
To ensure proper operation,
pressure test the radiator and cap.
AIR CLEANER FILTER REPLACEMENT* - Replace at
specified intervals. Ask your dealer for the proper replacement
intervals for your driving conditions.
FRONT WHEEL BEARING REPACK
(2-WHEEL DRIVE ONLY)
- Clean and repack the front wheel
bearings at each brake relining,
or at the specified interval, whichever
comes first.
* An Emission Control Service
7-7

Downloaded from www.Manualslib.com manuals search engine 13. TIRE AND WHEEL ROTATION AND INSPECTION - For
proper wear and maximum tire life, rotate tires at the first
6,000 miles
(10
000 kilometers) for Schedule I or 7,500 miles (12 500 kilometers)
for Schedule I1 and
then every 15,000 miles (25 000 kilometers)
thereafter. Follow the instructions and patterns shown in Sectio\
n
6.
Check tires for uneven wear or damage. If irregular or premature wear
is apparent, check wheel alignment. Also, check for damaged wheels.
See “Tires” in the Index for more information.
14.
DRIVE AXLE SERVICE - Check readfront axle fluid level and add
as needed. Check constant velocity joints and axle seals for leaking.
Locking Differential - Drain fluid at first oil change and refill.
Check fluid level and add as needed at subsequent oil changes. In
dusty areas or trailer towing applications, drain fluid at every
15,000 miles (24 135 kilometers) and refill.?
Standard Differential - Check fluid level and add as needed at
every oil change. In dusty areas or trailer towing applications\
,
drain fluid every
15,000 miles (24 135 kilometers) and refill.?
15. BRAKE SYSTEM INSPECTION - When the engine oil is changed,
inspect the lines and hoses for proper hookup, binding, leaks, cracks,
chafing, etc. Check the parking brake adjustment, and the fluid\
level in the master cylinder. A low fluid level can indicate
worn disc brake pads
which may need to be serviced.?
When the wheels are removed for rotation, inspect disc brake pads for
wear and rotors for surface condition. Also inspect drum brake linings
for wear and cracks. Inspect other brake parts, including drums, wh\
eel
cylinders, parking brake, etc. at the same time.
Inspect brakes more often if driving habits or conditions resul\
t in
frequent braking.
-f A fluid loss in these systems may indicate a problem. Have them inspected a\
nd
repaired at once.
7-9

Downloaded from www.Manualslib.com manuals search engine Courtesy Transportation
0 Chevrolet/Geo offers Courtesy Transportation for customers needing
warranty service. Courtesy Transportation will be offered in
conjunction with the coverage provided by the BUMPER TO
BUMPER New Vehicle Limited Warranty
to retail purchasers of 1994
Chevrolet/Geo passenger car and light duty trucks.
0 In Canada, please consult your GM Dealer for information on
courtesy transportation.
COURTESY TRANSPORTATION INCLUDES:
0 One way SHUTTLE RIDE for any warranty repair.
Up to $30 maximum daily VEHICLE RENTAL allowance for any
0 Up to $30 maximum daily CAB, BUS, or OTHER transportation
overnight
warranty repair up to
5 days.
allowance in lieu of rental for any overnight warranty repair up to
5
days.
0 Up to $10 daily FUEL allowance for rides provided by another person
(i.e., friend, neighbor, etc.) in lieu
of rental for any overnight warranty
repair up to
5 days.
Note: All Courtesy Transportation arrangements will be administered
by your ChevroletlGeo dealership service management. Claim amounts
should reflect all actual costs.
0 Chevrolet/Geo Courtesy Transportation Program is not part of the
BUMPER TO BUMPER New Vehicle Limited Warranty.
Chevrolet/Geo reserves the right to make any changes or discontinue
the Courtesy Transportation Program at any time without notification.
For additional program details, contact your Chevrolet/Geo dealer.
Service Publications
Information on how to obtain Product Service Publications (PSP’s) and
Indexes as described below is applicable only in the fifty U.S. states (and
the District of Columbia) and
only for cars and light trucks with GVWR less
than
10,000 pounds (4 536 kg).
In Canada, information pertaining to Product Service Bulletins and Indexes
can be obtained by writing to:
General Motors of Canada Limited
Service Publications Department
1908 Colonel Sam Dr.
Oshawa, Ontario L1H
8P7
Chevrolet regularly sends its dealers useful service bulletins about
Chevrolet products. Chevrolet monitors product performance in the field.
We then prepare bulletins for servicing our products better.
Now, you can
get these bulletins too.
8-7